Phosphorus (P) is a nonrenewable resource that can be recycled from high nutrient (N and P)-containing wastewaters as struvite that has 5.7% N and 12.5% P, has lower heavy metal content, is sparingly soluble in water, is highly soluble in organic acids, is devoid of pathogens, is non-toxic, and can leach nutrients very slowly for longer periods compared with highly soluble mineral fertilizers that leach nutrients very quickly. Leaching of nutrients from struvite can be enhanced by soil nitrification rates, powdered form, and mixing with soil, whereas leaching can be decreased by application on soil surface and granulation. Several plants such as maize, lettuce, ryegrass, and wheat were successfully grown using struvite with higher, comparable, or lesser growth and P uptake compared with commercial fertilizers. High growth and P uptake was synergistically complemented due to high Mg concentrations. As a whole, struvite can be a sustainable and renewable alternative to the mineral fertilizers.KEYWORDS magnesium ammonium phosphate, nutrient leaching in soil, P uptake, plant growth, struvite
Struvite recovered from waste streams is considered as a sustainable alternative to commercial phosphate (P) fertilizers manufactured from P rock. In this study, struvite was recovered from swine wastewater and pre-treated as air-dried material (AM), microwave irradiated material (MM), oven-dried material (OM), and incinerated material (IM) to reduce the moisture content. Based on their solubility and crystalline nature, AM and IM were selected for further experiments. The nutrient leaching loss and fertilizing value of AM and IM were evaluated in comparison to commercial fused superphosphate (FSP) fertilizer. Soil columns were used to quantify ortho-phosphate (O-P) and ammonium nitrogen (NH 4 -N) leaching in soil from the test materials. Among the test materials, the average leaching rate of O-P for FSP and AM was significantly different from the control and IM (p < 0.05). The average leaching rate of NH 4 -N among the test materials did not show any significant difference (p > 0.05). Sudan grass growth was examined with standard (urea supplemented) and high (20x, without urea) application of test materials in pot and soil box trials, respectively, to study the fertilizing value AM and IM. There were no significant differences among the test materials, except for the control, in terms of growth rate and fresh and dry matter yield in the pot trials (p > 0.05). When AM, IM, and FSP were applied in increasing amounts (20x) without urea supplement, Sudan grass growth was 50% lower in IM and was found to be significantly different from AM and FSP (p < 0.05). The results suggest that struvite pre-treated as AM could be an effective sustainable and eco-friendly alternative to commercial P fertilizers and thus helps to ensure agricultural sustainability.
ObjectiveSwine manure in Korea is separated into solid and liquid phases which are composted separately and then applied on land. The nutrient accumulation in soil has been a big issue in Korea but the basic investigation about nutrient input on arable land has not been achieved in detail. Within the nutrient production from livestock at the national level, most values are calculated by multiplication of the number of animals with the excreta unit per animal. However, the actual amount of nutrients from swine manure may be totally different with the nutrients applied to soil since livestock breeding systems are not the same with each country.MethodsThis study investigated 15 farms producing solid compost and 14 farms producing liquid compost. Composting for solid phase used the Turning+Aeration (TA) or Turning (T) only methods, while liquid phase aeration composting was achieved by continuous (CA), intermittent (IA), or no aeration (NA). Three scenarios were constructed for investigating solid compost: i) farm investigation, ii) reference study, and iii) theoretical P changes (ΔP = 0), whereas an experiment for water evaporation was conducted for analyzing liquid compost.ResultsIn farm investigation, weight loss rates of 62% and 63% were obtained for TA and T, respectively, while evaporation rates for liquid compost were 8.75, 7.27, and 5.14 L/m2·d for CA, IA, and NA, respectively. Farm investigation provided with the combined nutrient load (solid+liquid) of VS, N, and P of 117.6, 7.2, and 2.7 kg/head·yr. Nutrient load calculated from farm investigation is about two times higher than the calculated with reference documents.ConclusionThe nutrient loading coefficients from one swine (solid+liquid) were (volatile solids, 0.79; nitrogen, 0.53; phosphorus, 0.71) with nutrient loss of 21%, 47%, and 29%, respectively. The nutrient count from livestock manure using the excretion unit has probably been overestimated without consideration of the nutrient loss.
ObjectiveAlong with increasing livestock products via intensive rearing, the accumulation of livestock manure has become a serious issue due to the fact that there is finite land for livestock manure recycling via composting. The nutrients from livestock manure accumulate on agricultural land and the excess disembogues into streams causing eutrophication. In order to systematically manage nutrient loading on agricultural land, quantifying the amount of nutrients according to their respective sources is very important. However, there is a lack of research concerning nutrient loss from livestock manure during composting or storage on farms. Therefore, in the present study we quantified the nutrients from dairy cattle manure that were imparted onto agricultural land.MethodsThrough investigation of 41 dairy farms, weight reduction and volatile solids (VS), total nitrogen (TN), and total phosphorus (TP) changes of dairy cattle manure during the storage and composting periods were analyzed. In order to support the direct investigation and survey on site, the three cases of weight reduction during the storing and composting periods were developed according to i) experiment, ii) reference, and iii) theoretical changes in phosphorus content (ΔP = 0).ResultsThe data revealed the nutrient loading coefficients (NLCs) of VS, TN, and TP on agricultural land were 1.48, 0.60, and 0.66, respectively. These values indicated that the loss of nitrogen and phosphorus was 40% and 34%, respectively, and that there was an increase of VS since bedding materials were mixed with excretion in the barn.ConclusionAs result of nutrient-footprint analyses, the amounts of TN and TP particularly entered on arable land have been overestimated if applying the nutrient amount in fresh manure. The NLCs obtained in this study may assist in the development of a database to assess the accurate level of manure nutrient loading on soil and facilitate systematic nutrient management.
In this study, an attempt was made to develop a real-time control strategy using oxidation–reduction potential (ORP) and pH (mV) time profiles for the efficient operation of bio-liquor circulation system (BCS) in swine farms and its effectiveness in reducing odor emission through improving manure properties in the slurry pit was evaluated. The lab-scale BCS used in this study comprised a bioreactor and a slurry pit. The bioreactor was operated in a sequence of inflow of swine manure → anoxic phase → aerobic phase → circulation to the slurry pit. The improvement in swine manure properties was elucidated by comparing the results of the BCS slurry pit (circulation type, CT) and conventional slurry pit (non-circulation type, NCT). The results revealed that the ORP time profile successfully detected the nitrate knee point (NKP) in the anoxic phase. However, it was less stable in detecting the nitrogen break point (NBP) in the aerobic phase. The pH (mV) time profile showed a more efficient detection of NBP. Compared to the NCT slurry pit, concentrations of ammonium nitrogen (NH4-N) and soluble total organic carbon (STOC) and other analyzed swine manure properties were much lower in the CT slurry pit. In the aspect of odor reduction, around 98.3% of NH3 was removed in the CT slurry pit. The real-time controlled BCS can overcome the drawbacks of fixed time-based BCS operation and therefore can be considered as a useful tool to reduce odor emission from intensive swine farming operations. However, further studies and refinement in control algorithms might be required prior to its large-scale application.
Struvite crystallization using fluidized bed reactors (FBRs) is one of the most commonly used methods for nutrient recovery from different waste streams. However, struvite recovery from swine wastewater containing much higher solids using FBR has not been studied extensively. In this study, we therefore designed and optimized the key operating conditions parameters, i.e., pH (9.0, 9.5, and 10.0), circulation rate (CR) (1.5, 3.0, and 4.5 L/Lreactor·h), and hydraulic retention time (HRT) (1, 3, and 5 h) of FBR to ensure efficient nutrient removal and struvite crystallization from swine wastewater using response surface methodology (RSM) with central composite design (CCD) as experimental design. A magnesium/phosphorus (Mg/P) molar ratio of 1.3 was maintained with MgCl2 according to ortho-phosphate (O-P) concentration of influent and an air diffuser was set to supply air with 0.03 L air/Lreactor·min. The O-P recovery efficiency of over 91% was achieved through the entire runs. Among the operational parameters, pH did not show any significant effect on NH4-N recovery, particle size, and struvite production rate (SPR). The optimal CR over 2.94 L/Lreactor·h was found to be appropriate for efficient removal of nutrients and struvite crystallization. While optimizing the HRT, priority of the process operation such as the production of larger struvite particles or increased struvite productivity should be considered. Therefore, the optimal operational parameters of pH 9.0, CR > 2.94 L/Lreactor·h, and HRT of 1 or 5 h were chosen to obtain better responses through RSM analyses. The findings of this study would be useful in designing and operating either pilot- or full-scale FBR for struvite crystallization from swine wastewater.
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