A facile biomimetic method was developed to enhance the interfacial interaction in polymer-layered silicate nanocomposites. By mimicking mussel adhesive proteins, a monolayer of polydopamine was constructed on clay surface by a controllable coating method. The modified clay (D-clay) was incorporated into an epoxy resin, it is found that the strong interfacial interactions brought by the polydopamine benefits not only the dispersion of the D-clay in the epoxy but also the effective interfacial stress transfer, leading to greatly improved thermomechanical properties at very low inorganic loadings. Rheological and infrared spectroscopic studies show that the interfacial interactions between the D-clay and epoxy are dominated by the hydrogen bonds between the catechol-enriched polydopamine and the epoxy.

Dopamine-modified clay (D-clay) was successfully dispersed into polyether polyurethane (PU) by solvent blending. It is found that the incorporation of D-clay into PU gives rise to significant improvements in mechanical properties, including initial modulus, tensile strength, and ultimate elongation, at a very low clay loading. The large reinforcement could be attributed to the hydrogen bonds between the hard segments of PU and stiff D-clay layers that lead to more effective interfacial stress transfer between the polymer and D-clay. Besides, the interactions between D-clay and PU are also stronger than those between Cloisite 30B organoclay and the PU chains. Consequently, at a similar clay loading, the PU/D-clay nanocomposite has much higher storage modulus than the PU/organoclay nanocomposite at elevated temperatures.

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Inspired by the radical scavenging function of melanin-like materials and versatile adhesive ability of mussel-adhesion proteins, dopamine-modified clay (D-clay) was successfully incorporated into polypropylene (PP) using an amine-terminated PP oligomer as the compatibilizer. Although the PP/D-clay nanocomposites exhibit intercalated morphology, the incorporation of D-clay greatly improves the thermo-oxidative stability and UV resistance of PP owing to the strong radical scavenging ability of polydopamine (PDA) and large contact area between PP and the PDA coating on clay mineral. Moreover, the reinforcement effect brought by D-clay is fairly significant at very low clay loadings probably owing to the strong interfacial interactions between the layered silicates and the compatibilizer as well as that between the compatibilizer and the PP matrix. The work demonstrates that D-clay is a type of promising nanofiller for thermoplastics used for outdoor applications since it stabilizes and reinforces the polymers simultaneously.

This paper reports the packing structures of two types of polyhedral oligomeric silsesquioxane (POSS)-imidazolium surfactants with different molecular rigidity in the intergalleries of montmorillonite clay. Wide-angle X-ray scattering (WAXS) and molecular modeling studies suggest that the POSS-imidazolium cations have a bilayer packing structure in clay with the long axes of the molecules largely tilted with respect to the basal plane. Direct evidence for the bilayer structure is provided by transmission electron microscopy (TEM). WAXS and differential scanning calorimetry (DSC) results indicate that the relatively flexible POSS-imidazolium cation is able to form a two-dimensionally ordered structure in the clay intergalleries, while the relatively rigid one exhibits a disordered structure in clay. Furthermore, with reducing surfactant loading, the clay modified with the rigid surfactant exhibits increased interlayer d-spacings probably because the surfactant is able to take more extended conformation at lower loadings. With its low organic content and disordered surfactant packing structure, the clay modified with the rigid surfactant also exhibits excellent thermal and thermo-oxidative stabilities.