Advances in cement recipe, additives and cementing technology including light weight cement, ultra-low fluid loss cement blend and improved cement to mud rheology mixing to seal the continuous liquid channels have prompted the industry to find an innovative way to evaluate the cement bond and integrity with a more robust and integrated approach. Evaluating cement bond behind casing based on single tool platform had shown some inherent uncertainties mainly due to borehole effects, tool eccentralization and processing variation. This paper will highlight few case studies on the application of both electromagnetic acoustic wave (EMAT) and ultrasonic cement evaluation logs including the world's first tool combination in single run to enhance understanding on cement integrity and optimize the perforation interval for production. Channeling and microannulus occurrences whether dry or wet are the most common features in cement integrity evaluation and yet poorly characterized to prevent any unwanted cross-flow or adverse impact to production. Electromagnetic acoustic wave cement evaluation in combination with an ultrasonic tool allow direct quantification of compressional, shear and flexural attenuation properties of cement downhole as well as acoustic impedance and microdebonding feature of the cement. Separation between average shear and flexural attenuation curves may indicate presence of microannulus depending on the extent of the separation without any requirement of additional pressurized logging pass. Parameter threshold determination based on shear and flexural attenuation cross-plot also indicates severity of cement microdebonding. Results showed that good production rate with lower water cut and low GOR reading had been achieved from specific perforated zones in the well. Electromagnetic acoustic wave and ultrasonic cement evaluation tools had successfully defined the zonal isolation layers as thin as 2 to 3 meters along the wellbore and optimized the perforated zones to avoid any liquid channeling or premature water and gas breakthrough into the wells, which can affect the production attainability and drainage efficiency from particular reservoirs. In a nutshell, combination of EMAT acoustic wave and ultrasonic cement evaluation principles prove to provide a more comprehensive overview on the cement bond integrity behind the casing. Having two independent downhole measurement which complement each other will reinvent the effort in cement bond assessment for complex reservoir environment which is susceptible to interpretation ambiguity.
Addressing wellbore integrity through cement evaluation has been an evergreen topic which frequently catches major operators by surprise due to premature water or gas breakthrough causing low production attainability from the wells. Managing idle well strings arising from integrity issues is also a challenge throughout the production period. The remedial solutions to these issues do not come conveniently and require high cost during late life well intervention which often erodes the well economic limit. A critical element of wellbore barrier which is cement integrity evaluation is proposed to be uplifted and given a new perspective to define success criteria for producer wells to achieve certain reserves addition and production recovery. This paper will highlight integrated factors affecting cement bond quality, impact to well production, potential remedies for poor cement bond observed leveraging on the enhanced workflow and new technology and way forward to proactively prevent the unwanted circumstances in the first opportunity taken. A set of recommendations and prioritization criteria for future cement improvement will be also highlighted. Several case specific wells logged with variable cement bond evaluation tools are re-assessed and deep-dived to trace the root causes for unsatisfactory cement bond quality observed which include reservoir characteristics, understanding anomalies during drilling and cementing operation, identifying cement recipe used, log processing parameters applied and observing best practices during cementing operation to improve the quality. New and emerging cement evaluation technology inclusive of radioactive-based logging to meet specific well objectives will be also briefly discussed in terms of differences and technical deliverables. Looking at each spectrum, results show that there are several interdependent factors contributing to poor cement bond quality observed. Accurate understanding of formation behavior, designing fit-for-purpose cement recipe and adequate planning for cementing operation on well-by-well basis are among the top- notch approaches to be applied for an acceptable cement bond quality and placement. Statistics show that 27% to 64% of production attainability is achieved by wells with good cement quality within the first 3 months of production and this increases to 85% to 98% up until 7 months of production period, while only 12% production attainability achieved for those wells with adverse cement quality issue. In another well, water cut as high as 47% since the first day of production is observed which keeps increasing up to 40% thereafter. In a nutshell, cement evaluation exercise shall not be treated as vacuum, instead it requires an integrated foundation and close collaboration to materialize the desired outcomes. Arresting the issue with the right approach in the first place will be the enabler for optimum well performance and productivity to exceed the recovery target.
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