Typically, bismuth added in traditional CuZn brass segregates as films or particles along the alpha-beta phase boundary and induces cracks after casting. The present work investigated the bismuth formation in lead-free CuZnSi yellow brass with various amounts of recycled bismuthtin (BiSn) solder. The results showed that no bismuth film segregated at the phase boundaries. In contrast, round particles of bismuth formed in the beta phase and at the alpha-beta phase boundaries when added 1 mass% BiSn alloy and the bismuth particles embedded only in the alpha phase when added 2 to 4 mass% BiSn alloy, respectively. The morphology of the fracture surfaces was significantly modified when BiSn alloy content was increased. More importantly, there was no crack observed in as-cast samples and samples did not subject to any heat treatment process unlike the bismuth formation in other work. Thus, this work suggests that the addition of recycled BiSn solder in lead-free CuZnSi yellow brass is beneficial to avoid cracks in castings and offer an original lead-free brass alloy with superior properties.
In this work, lead-free silicon brass (Cu-Si-Zn) with tin addition was studied to investigate on the comparative influence of the adding and non-adding tin on the microstructures and microhardness. In order to produce new alloy compositions, varied amount of silicon (0.5, 1.0, 2.0, 3.0 wt%) were incorporated. The ranges of chemical compositions were copper contents between 58.7 and 60.3 wt%, tin content 0.6 wt% and zinc remaining. The silicon brasses were prepared by melting pure elements with a graphite crucible using an induction furnace. The chemical composition of each alloy has been determined by X-ray fluorescence spectrometry (XRF). Microstructures of the as-cast silicon brass ingots have been observed by optical microscopy and scanning electron microscopy. The respective chemical analysis of the phases was determined by energy dispersive X-ray spectroscopy (EDS) and the hardness was measured by Vickers hardness test. The results revealed that the hardness of 60Cu-0.5Si-39.5Zn brass was 123.4 HV. The higher silicon content improved the higher hardness of samples. Moreover, the addition of tin together with silicon increased amount of beta (β) phase and more uniform dispersive gamma (γ) phase than those of the silicon addition alone. It could be concluded that the tin addition enhanced the hardness of lead-free Cu-Si-Zn brass and trended to be helpful for machining.
The objective of this work is to study the effect of antimony on as-cast microstructures and hardness of dual phase brassed. The studied compositions consisted of 56Cu-(42-X)Zn-1Si-0.5Al-0.5Sn-(X)Sb with varied antimony content in the range of 0.5-2.0 wt%. The alloys were prepared by melting pure elements using an induction furnace in graphite crucible at the temperature about 1,200 °C. The chemical composition of each alloy has been analyzed by X-ray fluorescence (XRF). Microstructures of the as-cast ingots were investigated by optical microscopy and scanning electron microscopy including the chemical analysis of the phase determined by X-ray energy dispersive spectroscopy (EDS). The obtained results suggested that the microstructures of as-cast ingots exhibited the beta-gamma dual phases. The beta phase was the matrix and the gamma phase extended along the grain boundary. The increase in antimony content increased the gamma phase and enhanced the hardness. Moreover, the antimony addition 2 wt% created the intermetallic compound (IMC) phase like a needle shape. The EDS analysis of IMC displayed 12.35 wt% antimony.
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