In the context of circular economy and sustainable production of materials, this project investigated the feasibility of producing sustainable polyhydroxyalkanoates (PHA) from microalgae and sludge used in the treatment of municipal wastewater. The overall process was studied looking at the main steps: microalgae production, fermentation of the biomass, production and characterization of the PHAs. It was possible to obtain blends of hydroxybutyrate-hydroxyvalerate copolymers with high molecular weights and different compositions depending on the nature of the feedstock (mixed volatile fatty acids). In some cases, almost completely amorphous PHA materials were obtained, suggesting a potential diversification of uses and applications.
Polyhydroxyalkanoates are a promising class of biopolymers that can allow the production of sustainable plastic materials. The mechanical properties of such materials are very important for possible industrial applications, but the amount of polymer required for common mechanical testing can be orders of magnitude more than what is possible to achieve with a lab-scale process. Nanoindentation with the Atomic Force Microscope allows an estimation of the Elastic Modulus that can be used as a preliminary measurement on PHA when only a limited amount of material is available. Poly(hydroxybutyrate-co-hydroxyvalerate) copolymers were analyzed, with moduli ranging from 528 ± 62 MPa to 1623 ± 172 MPa, according to both the composition and the crystallization kinetics.
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