Decarbonization of energy-intensive systems (e.g., heat and power generation, iron, and steel production, petrochemical processes, cement production, etc.) is an important task for the development of a low carbon economy. In this respect, carbon capture technologies will play an important role in the decarbonization of fossil-based industrial processes. The most significant techno-economic and environmental performance indicators of various fossil-based industrial applications decarbonized by two reactive gas-liquid (chemical scrubbing) and gas-solid CO2 capture systems are calculated, compared, and discussed in the present work. As decarbonization technologies, the gas-liquid chemical absorption and more innovative calcium looping systems were employed. The integrated assessment uses various elements, e.g., conceptual design of decarbonized plants, computer-aided tools for process design and integration, evaluation of main plant performance indexes based on industrial and simulation results, etc. The overall decarbonization rate for various assessed applications (e.g., power generation, steel, and cement production, chemicals) was set to 90% in line with the current state of the art in the field. Similar non-carbon capture plants are also assessed to quantify the various penalties imposed by decarbonization (e.g., increasing energy consumption, reducing efficiency, economic impact, etc.). The integrated evaluations exhibit that the integration of decarbonization technologies (especially chemical looping systems) into key energy-intensive industrial processes have significant advantages for cutting the carbon footprint (60–90% specific CO2 emission reduction), improving the energy conversion yields and reducing CO2 capture penalties.
Abstract:© Versita Sp. z o.o. Keywords: Calcium carbonate reactivity • Wet desulphurization • Absorption capacity • Calcium carbonate precipitate • Slurry concentrationThis paper presents an experimental characterization of two sources of calcium carbonate, limestone and calcium carbonate precipitate (CCP) used in wet flue gas desulphurization processes. Characterization of the two carbonate sources was carried out by chemical analysis, IR spectra, thermal behavior, particle size distribution for CCP, BET surface area and absorption capacity of SO 2 in calcium carbonate suspensions. The absorption temperature, suspension concentration and carbonate grain size were found to be the most influential parameters in the absorption capacity measurements.
ABSTRACT. The present paper presents the freeze-drying kinetics of soluble coffee in order to determine the mass transfer parameters. Several semi-theoretical and empirical models were used to find the best fit to the experimental data. The applied models were compared using the coefficient of determination (R 2 ), the mean relative percent error (P), the root mean square error (RMSE) and the reduced chi-square ( 2 ). The Midilli model was found to fit better to the experimental freeze-drying data comparative to other models. The Fick's second law was employed to determine the effective diffusion coefficient (Deff).
In this work, a comprehensive mathematical model was developed in order to evaluate the CO2 capture process in a microporous polypropylene hollow-fiber membrane countercurrent contactor, using monoethanolamine (MEA) as the chemical solvent. In terms of CO2 chemical absorption, the developed model showed excellent agreement with the experimental data published in the literature for a wide range of operating conditions (R2 > 0.96), 1–2.7 L/min gas flow rates and 10–30 L/h liquid flow rates. Based on developed model, the effects of the gas flow rate, aqueous liquid absorbents’ flow rate and also inlet CO2 concentration on the removal efficiency of CO2 were determined. The % removal of CO2 increased while increasing the MEA solution flow rate; 81% of CO2 was removed at the high flow rate. The CO2 removal efficiency decreased while increasing the gas flow rate, and the residence time in the hollow-fiber membrane contactors increased when the gas flow rate was lower, reaching 97% at a gas flow rate of 1 L‧min–1. However, the effect was more pronounced while operating at high gas flow rates. Additionally, the influence of momentous operational parameters such as the number of fibers and module length on the CO2 separation efficiency was evaluated. On this basis, the developed model was also used to evaluate CO2 capture process in hollow-fiber membrane contactors in a flexible operation scenario (with variation in operating conditions) in order to predict the process parameters (liquid and gaseous flows, composition of the streams, mass transfer area, mass transfer coefficient, etc.).
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