Use of foam-formed cellulose composite materials is a viable alternative that provides potential savings in terms of raw materials, energy and water compared with conventional methods for obtaining the fibrous composites. This new innovative manufacturing method leads to obtaining porous materials with low density and low environmental impact, which could replace the petroleum-based products in different industrial application fields like sound control. In this paper is presented a methodology for producing low-density cellulose composite materials in foam media. In this methodology a surfactant is mixed with cellulose fibres (from virgin pulp and recovered papers) at high shear velocity (2000 r/min) to entrain air, dewatered on Buchner funnel under low vacuum and air dried in non-restrained conditions. The obtained composite materials have been tested by sound insulation parameters (sound transmission loss and absorption coefficients) using two experimental impedance tubes with four-microphone configuration and anechoic termination. Three samples of foam-formed cellulose composites and one water-formed composite sample were obtained. Their sound insulation performances were compared with two different commercially available petroleum-based materials currently used in sound insulation applications (i.e. expanded/extruded polystyrene). The experimental results show comparable performances between foam-formed cellulose composites and polystyrene-based samples, but in terms of the environmental impact, these materials can be an appropriate green alternative which can cut the costs of recycling process.

Wet foam can be used as a carrier in the manufacturing of lightweight materials based on natural and man-made fibers and specific additives. Using a foam forming method and cellulose fibers, it is possible to produce the porous materials with large area of end-using such as protective and cushioning packaging, filtering, hydroponic, thermal and sound absorption insulation, or other building materials. In comparison with the water-forming used for conventional paper products, foam-forming method provides many advantages. In particular, since fibers inside the foam are mostly trapped between the foam bubbles, the formed materials have an excellent homogeneity. This allows for using long fibers and a high consistency in head box without significant fiber flocking. As result, important savings in water and energy consumptions for dewatering and drying of the foam formed materials are obtained. In cushioning packaging, foam-formed cellulose materials have their specific advantages comparing to other biodegradable packaging (corrugated board, molded pulp) and can be a sustainable alternative to existing synthetic foams (i.e., expanded polystyrene or polyurethane foams). This review discusses the technical parameters to be controlled during foam forming of cellulose materials to ensure their performances as cushioning and protective packaging. The focus was on the identification of practical solutions to compensate the strength decreasing caused by reduced density and low resistance to water of foam formed cellulose materials.

Recent studies have highlighted an innovative way to produce highly porous materials based on cellulose fibers. These studies have focused on the foam-forming process, where the cellulose fibers and other components are mixed with foam. In the authors’ previous research, the foam-formed cellulose materials (FCM) were obtained by mixing a surfactant with cellulose fibers, taken from virgin pulp and recovered papers. In the present paper, the authors performed additional experimental and computational analyses in order to evaluate the sound insulation capabilities of these FCM beyond the initial impedance of tube investigations. The poroacoustics computational methodology parameters—i.e., airflow resistivity, porosity, tortuosity, viscous, and thermal characteristic lengths—were herein evaluated. This analysis was performed using both a theoretical/empirical approach from the specialized literature and an experimental investigation developed by the authors. The computational investigations were conducted in two stages: First, we evaluated the approximation of the experimentally gained normal incidence parameters, in terms of absorption and reflection, respectively, relative to the estimated ones. The second stage of analysis consists of a parametrical estimation of sound insulation characteristics concerning the incidence angle of sound hitting the porous layer. The results presented in this paper are in agreement with the computational experimental results, providing extended soundproof characteristics to the incidence angle of the acoustic field. Further, this study supplies additional information useful for future analyses regarding the influences of random geometry air inclusions into the FCM layer.

This research investigated the potential of some European wood species for use in the manufacturing of the back plates of violins as an alternative to the quite rare curly maple wood. An experimental modal analysis was employed for this purpose using the impact hammer method. The modal analysis was performed both on the top and back plates, as individual structures, and then after being integrated into the violin body. The modal analysis envisaged the determination of the eigenfrequencies (natural frequencies), the number of spectral components, and the quality factor, as important indicators of the acoustic performances of a musical instrument. A multi-criteria analysis based on the values obtained for these indicators allowed interesting findings concerning the acoustic properties of the selected wood species (hornbeam, willow, ash, bird-eye maple, walnut, and poplar). Same as curly maple, they all have special aesthetics, but only hornbeam, willow, and ash wood proved to have acoustic potential as well.

Lignocelluloses residues from the post-harvest crop are receiving great scientific attention nowadays. Generally, the composite materials based on lignocelluloses waste present low density and weight, and better insulation properties compared with those petroleum-based. This study presents the results of experimental investigations regarding soundproofing capabilities for a composite material based on expanded perlite (EP) and natural polymers matrix (starch) reinforced with rapeseed stalks waste. The preparation of light-weight samples of composites was performed at room temperature through a mechanical mixing process of EP with starch polymers and rapeseed residues until optimum moisture content composition was obtained. Rapeseed stalks long fibers were avoided through the preliminary dry grinding procedure, and the composite was air-dried at room temperature for 48 h. Four samples of composites with different ratio of EP and rapeseed waste were considered. The evaluation of sample sound insulation characteristics was performed using the transfer-matrix method based on a four-microphone acoustic impedance tube. The paper concludes that the proposed composite provides comparative sound insulation capabilities to actual materials, with few particular aspects presented within the paper. Thus, these new materials are promising as a viable alternative to the actual large-scale utilization solutions in soundproofing applications.