The efficient copolymerization of acrylates with ethylene using Ni catalysts remains a challenge. Herein, we report two neutral Ni­(II) catalysts (POP-Ni-py (1) and PONap-Ni-py (2)) that exhibit high thermal stability and significantly higher incorporation of polar monomer (for 1) or improved resistance to tert-butylacrylate (tBA)-induced chain transfer (for 2), in comparison to previously reported catalysts. Nickel alkyl complexes generated after tBA insertion, POP-Ni-CCO­(py) (3) and PONap-Ni-CCO­(py) (4), were isolated and, for the first time, characterized by crystallography. Weakened lutidine vs pyridine coordination in 2-lut facilitated the isolation of a N-donor-free adduct after acrylate insertion PONap-Ni-CCO (5) which represents a novel example of a four-membered chelate relevant to acrylate polymerization catalysis. Experimental kinetic studies of six cases of monomer insertion with aforementioned nickel complexes indicate that pyridine dissociation and monomer coordination are fast relative to monomer migratory insertion and that monomer enchainment after tBA insertion is the rate limiting step of copolymerization. Further evaluation of monomer insertion using density functional theory studies identified a cis–trans isomerization via Berry-pseudorotation involving one of the pendant ether groups as the rate-limiting step for propagation, in the absence of a polar group at the chain end. The energy profiles for ethylene and tBA enchainments are in qualitative agreement with experimental measurements.

A series of palladium and nickel catalysts bearing heteroaryl-aryl moieties were prepared and applied to ethylene polymerization and copolymerization reactions.

Abstract:A series of alkyl-and aryl-substituted iminopyridine Fe(II) complexes 1a-7a and Co(II) complexes 2b, 3b, 5b, and 6b were synthesized. The activator effect, influence of temperature, and, particularly, the alkyl and aryl substituents' effect on catalytic activity, polymer molecular weight, and regio-/stereoselectivity were investigated when these complexes were applied in isoprene polymerization. All of the Fe(II) complexes afforded polyisoprene with high molecular weight and moderate cis-1,4 selectivity. In contrast, the Co(II) complexes produced polymers with low molecular weight and relatively high cis-1,4 selectivity. In the iminopyridine Fe(II) system, the alkyl and aryl substituents' effect exhibits significant variation on the isoprene polymerization. In the iminopyridine Co(II) system, there is little influence observed on isoprene polymerization by alkyl and aryl substituents.