3D‐printing technology is a promising approach for rapidly and precisely manufacturing zeolite adsorbents with desirable configurations. However, the trade‐off among mechanical stability, adsorption capacity, and diffusion kinetics remains an elusive challenge for the practical application of 3D‐printed zeolites. Herein, a facile “3D printing and zeolite soldering” strategy is developed to construct mechanically robust binder‐free zeolite monoliths (ZM‐BF) with hierarchical structures, which can act as a superior configuration for CO 2 capture. Halloysite nanotubes are employed as printing ink additives, which serve as both reinforcing materials and precursor materials for integrating ZM‐BF by ultrastrong interfacial “zeolite‐bonds” subjected to hydrothermal treatment. ZM‐BF exhibits outstanding mechanical properties with robust compressive strength up to 5.24 MPa, higher than most of the reported structured zeolites with binders. The equilibrium CO 2 uptake of ZM‐BF reaches up to 5.58 mmol g −1 (298 K, 1 bar), which is the highest among all reported 3D‐printed CO 2 adsorbents. Strikingly, the dynamic adsorption breakthrough tests demonstrate the superiority of ZM‐BF over commercial benchmark zeolites for flue gas purification and natural gas and biogas upgrading. This work introduces a facile strategy for designing and fabricating high‐performance hierarchically structured zeolite adsorbents and even catalysts for practical applications.
Strontium ion incorporated zeolites are uniformly fabricated on a 3D printed porous titanium scaffold for bone ingrowth.
Crystalline aluminosilicate zeolites with high sorption capacity and low production cost have been recognized as a promising adsorbent for volatile organic compound (VOC) capture. However, the ubiquitous water vapor in the VOC streams may compete with VOCs during the practical separation process because of the hydrophilic property of aluminosilicate zeolites. Herein, a selfsupporting core−shell structured MFI-type zeolite monolith was fabricated by 3D-printing aluminosilicate ZSM-5 zeolites as the core, followed by coating silicalite-1 zeolites as a hydrophobic shell via post-hydrothermal crystallization. Natural sepiolite nanofibers (SNFs) were employed as printing ink additives for reinforcing the mechanical stability of 3D-printed ZSM-5 monoliths. Colloidal silica was also introduced into the printing inks, affording continuous growth of silicalite-1 layers (with a thickness of ∼200 nm) over ZSM-5 crystals. Such core−shell structured MFI-type zeolite monoliths exhibited superior dynamic adsorption performance for toluene at 298 K under humid conditions (relative humidity: 50%), with a saturated adsorption capacity of 44.3 mg/g. This work provides a facile strategy for designing self-supporting zeolite monoliths with core−shell architectures for adsorption/ separation and other advanced applications.
Core–shell catalysts with functional shells can increase the activity and stability of the catalysts in selective catalytic reduction of NOx with ammoniax. However, the conventional approaches based on multistep fabrication for core–shell structures encounter persistent restrictions regarding strict synthesis conditions and limited design flexibility. Herein, a facile coaxial 3D printing strategy is for the first time developed to construct zeolite‐based core–shell monolithic catalysts with interconnected honeycomb structures, in which the hydrophilic noncompact silica serves as shell and Cu‐SSZ‐13 zeolite acts as core. Compared to a Cu‐SSZ‐13 monolith which suffers from the interfacial diffusion, the SiO2 shell layer can increase the accessibility of active sites over Cu‐SSZ‐13@SiO2, resulting in a 10–20% higher NO conversion at200−550 °C under 300 000 cm3 g−1 h−1. Meanwhile, a thicker SiO2 shell enhances the hydrothermal stability of the aged catalyst by inhibiting the dealumination and the formation of CuOx. Other representative monolithic catalysts with different topological zeolites as shell and diverse metal oxides as the core can be also realized by this coaxial 3D printing. This strategy allows multiple porous materials to be directly integrated, which allows for flexible design and fabrication of various core–shell monolithic catalysts with customized functionalities.
Water pollutants existing in their oxyanion forms have high solubility and environmental mobility. To capture these anionic pollutants, cost-effective inorganic materials with cationic frameworks and outstanding removal performance are ideal adsorbents. Herein, we report that two-dimensional (2D) cationic aluminoborate BAC(10) sets a new paradigm for highly selective and efficient capture of Cr(VI) and other oxyanions from aqueous solution. The structure of Cr(VI)-exchanged BAC(10) sample (Cr(VI)@BAC(10), H 0.22 ·Al 2 BO 4.3 ·(HCrO 4 ) 0.22 ·2.64H 2 O) has been successfully solved by continuous rotation electron diffraction. The crystallographic data show that the 2D cationic layer of BAC(10) is built by AlO 6 octahedra, BO 4 tetrahedra, and BO 3 triangles. Partial chromate ions exchanged with Cl – ions are located within the interlayer region, which are chemically bonded to the aluminoborate layer. BAC(10) shows faster adsorption kinetics compared to the commercial anion exchange resin (AER) and layered double hydroxides (LDHs), a higher maximum adsorption capacity of 139.1 mg/g than that of AER (62.77 mg/g), LDHs (81.43 mg/g), and a vast majority of cationic MOFs, and a much broader working pH range (2–10.5) than LDHs. Moreover, BAC(10) also shows excellent Cr(VI) oxyanion removal performance for a solution with a low concentration (1–10 mg/L), and the residual concentration can be reduced to below 0.05 mg/L of the WHO drinking water criterion. These superior properties indicate that BAC(10) is a promising material for remediation of Cr(VI) and other harmful oxyanions from wastewater.
Precatalyst reconstruction in alkaline hydrogen evolution reaction (HER) usually leads to changes in the morphology, composition, and structure, thus improving the catalytic activity, which recently receives intensive attention. However, the design strategies of cathodic reconstruction and the structural features of reconstruction products have not achieved a profound understanding. Here, from the point of thermodynamic stability, metastable nickel selenite dihydrate (NiSeO3·2H2O) is deliberately fabricated as a precatalyst to comprehensively study the reconstruction dynamics in alkaline HER. Multiple in/ex situ techniques capture the geometric, component, and phase evolutions, proving that NiSeO3·2H2O can be transformed into SeO3 2–-decorated polycrystalline NiO nanosheets with rich active sites and good conductivity under alkaline HER conditions, which act as a real catalytic active species. Density functional theory calculations demonstrate that the adsorption of SeO3 2– can further promote the HER activity of NiO due to the optimized free energy of water activation and hydrogen adsorption. As a result, the SeO3 2–-NiO catalyst exhibits a low overpotential at −10 mA cm–2 (90 mV) and long-term stability (>100 h). This work highlights the targeted design of precatalyst to trigger and utilize cathodic reconstruction and provides an available method for the development of adsorption-modulated efficient electrocatalysts.
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