Nanofiltration (NF) membranes with ultrahigh permeance and high rejection are highly beneficial for efficient desalination and wastewater treatment. Improving water permeance while maintaining the high rejection of state-of-the-art thin film composite (TFC) NF membranes remains a great challenge. Herein, we report the fabrication of a TFC NF membrane with a crumpled polyamide (PA) layer via interfacial polymerization on a single-walled carbon nanotubes/polyether sulfone composite support loaded with nanoparticles as a sacrificial templating material, using metal-organic framework nanoparticles (ZIF-8) as an example. The nanoparticles, which can be removed by water dissolution after interfacial polymerization, facilitate the formation of a rough PA active layer with crumpled nanostructure. The NF membrane obtained thereby exhibits high permeance up to 53.5 l m−2h−1 bar−1 with a rejection above 95% for Na2SO4, yielding an overall desalination performance superior to state-of-the-art NF membranes reported so far. Our work provides a simple avenue to fabricate advanced PA NF membranes with outstanding performance.
A polyionized hydrogel polymer (sodium polyacrylate-grafted poly(vinylidene fluoride) (PAAS-g-PVDF)) is fabricated via an alkaline-induced phase-inversion process. PAAS-g-PVDF coatings exhibit unprecedented anti-adhesion and self-cleaning properties to crude oils under an aqueous environment. A PAAS-g-PVDF-coated copper mesh can effectively separate a crude oil/water mixture with extremely high flux and high oil rejection driven by gravity, and is oil-fouling-free for long-term use.
Fouling caused by oil and other pollutants is one of the most serious challenges for membranes used for oil/water separation. Aiming at improving the comprehensive antifouling property of membranes and thus achieving long-term cyclic stability, it is reported in this work the design of a kind of zwitterionic nanosized hydrogels grafted poly(vinylidene fluoride) (PVDF) microfiltration membrane (ZNG-g-PVDF) with superior fouling-tolerant property for oil-in-water emulsion separation. Sulfobetaine zwitterionic nanohydrogels with the diameter of ≈50 nm are synthesized by an inverse microemulsion polymerization process. They are then grafted onto the surface of PVDF microfiltration membrane, endowing the membrane a superhydrophilic and nearly zero oil adhesion property. This ZNG-g-PVDF membrane exhibits great tolerance and resistance to salts pH, especially an excellent antifouling property to oil-in-water emulsions containing various pollutants such as surfactants, proteins, and natural organic materials (e.g., humic acid). The comprehensive antifouling property of the membrane gives rise to the cyclic stability of the membrane greatly improved. A nearly 100% recovery ratio of permeating flux is achieved during several cycles of oil-in-water emulsion filtration. The ZNG-g-PVDF membrane shows great potential in treating practical oily wastewater containing complicated components in the effluent.
Developing an effective and sustainable solution for cleaning up or separating oily water is highly desired. In this work, we report a completely inorganic mesh membrane made up of cupric phosphate (Cu(PO)) in a special intersected nanosheets-constructed structure. Combing the hierarchical structure with strong hydration ability of Cu(PO), the nanosheets-wrapped membrane exhibits a superior superhydrophilic and underwater anti-oil-fouling and antibio-fouling property for efficient oil/water separation to various viscous oils such as heavy diesel oil, light crude oil, and even heavy crude oil with underwater oil contact angles (CAs) all above 158° and nearly zero underwater oil adhesive force even when a large preload force of up to 400 μN was applied on the oil droplet. Simultaneously, the membrane exhibits a high chemical and thermal stability and outstanding salt tolerance. Continuous separation operated on a cross-flow filtration apparatus demonstrates a large separation capacity and long-term stability of the membrane during treating a 2000 L crude oil/water mixture with constantly stable permeating flux of ∼4000 L/m h and oil content in the filtrate below 2 ppm. The excellent anti-oil-fouling property, high separation capacity, and easily scaled-up preparation process of the membrane show great potential for practical application in treating oily wastewater.
Recently,
ultrathin polyamide nanofiltration membranes fabricated
on nanomaterial-based supports have overcome the limitations of conventional
supports and show greatly improved separation performance. However,
the feasibility of the nanomaterial-based supports for large-scale
fabrication of the ultrathin polyamide membrane is still unclear.
Herein, we report a controllable and saleable fabrication technique
for a single-walled carbon nanotube (SWCNT) network support via brush painting. The mechanical and chemical stability
of the SWCNT network support were carefully examined, and an ultrathin
polyamide membrane with thickness of ∼15 nm was successfully
fabricated based on such a support. The obtained thin-film composite
(TFC) polyamide nanofiltration membranes exhibited extremely high
water permeability of ∼40 L m–2 h –1 bar–1, a high Na2SO 4 rejection
of 96.5%, and high monovalent/divalent ion permeation selectivity
and maintained highly efficient ion sieving throughout 48 h of testing.
This work demonstrates a practical route toward the controllable large-scale
fabrication of the TFC membrane with an SWCNT network support for
ion and molecule sieving. This work is also expected to boost the
mass production and practical applications of state-of-the-art membranes
composed of one-dimensional and two-dimensional nanomaterials as well
as the nanomaterial-supported TFC membranes.
Fabricating nanofiltration (NF) membranes with high permeating flux and simultaneous high rejection rate for desalination is rather significant and highly desired. A new avenue is reported in this work to design NF membrane by using polydopamine wrapped single-walled carbon nanotube (PD/SWCNTs) ultrathin film as support layer instead of the use of traditional polymer-based underlying layers. Thanks to the high porosity, smooth surface, and more importantly optimal hydrophilic surface of PD/SWCNTs film, a defect-free polyamide selective layer for NF membrane with thickness of as thin as 12 nm is achieved. The obtained NF membrane exhibits an extremely high performance with a permeating flux of 32 L m h bar and a rejection rate of 95.9% to divalent ions. This value is two to five times higher than the traditional NF membranes with similar rejection rate.
Oil-contaminated wastewater threatens our environment and health, especially that stabilized by surfactants. Conventional separation protocols become invalid for those surfactant-stabilized nanoemulsions due to their nanometer-sized droplets and extremely high stability. In this paper, photothermal-responsive ultrathin Au nanorods/poly(N-isopropylacrylamide-co-acrylamide) cohybrid single-walled carbon nanotube (SWCNT) nanoporous membranes are constructed. Such membranes are capable of separating oil-in-water nanoemulsions with a maximum flux up to 35 890 m(2)·h(-1)·bar(-1) because they feature hydrophilicity, underwater oleophobicity, and nanometer pore sizes. It is remarkable that the permeation flux can be simply modulated by light illumination during the process of separation, due to the incorporation of thermal-responsive copolymers and Au nanorods. Meanwhile, it shows ultrahigh separation efficiency (>99.99%) and desired antifouling and recyclability properties. We anticipate that our ultrathin photothermal-responsive SWCNT-based membranes provide potential for the generation of point-of-use water treatment devices.
Due to highly adhesive property, crude oil is easier to adhere on foul filtration membranes. Separation of crude oil‐in‐water emulsion is a continuing tough work. Hydrogels with low‐adhesive superoleophobicity are ideal materials for modifying filtration membranes to achieve efficient and antifouling separation of crude oil‐in‐water emulsion. A key challenge in fabricating the hydrogel modified filtration membranes is to design an ultrathin hydrogel layer with sufficient anti‐crude‐oil‐fouling ability and with controllable thickness, thus not blocking the micro‐ and nanosized membrane pores. Inspired by the novel harsh‐environment‐tolerant superoleophobicity of alginate‐rich seaweed, the construction of an ultrathin Cu2+/alginate hydrogel multilayer with controllable thickness at the nanometer scale on a polymer filtration membrane via a layer‐by‐layer self‐assembly method is achieved. Both the nanosized pores and the high flux of original membrane are well‐maintained. The Cu2+/alginate multilayer modified ultrafiltration membrane behaves a biomimetic superhydrophilicity, underwater superoleophobicity, and antifouling ability for crude oil. It is capable of efficiently separating crude oil‐in‐water emulsion with a high water flux of 1230 L m−2 h−1 bar−1, an ultrahigh efficiency of 99.8%, and an outstanding antifouling and cyclic ability. What's more, the membrane exhibits good salt‐tolerance, antibacterial ability, and long‐term stability.
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