As one of the most important processes in steel wire rope inspection, defect signal processing is of great significance in guaranteeing safety and precision measurement. Aiming at the weak signal detection of steel wire rope with mixed strands and noise, a combined signal processing method based on magnetic flux leakage testing and multi-step filtering techniques are proposed in this paper. The experiments are first introduced and performed on three typical types of steel wire rope with diameters of 28 mm, 32 mm, 45 mm, and different wire broken defects detected under liftoff distances of 13 mm and 20 mm; the acquired signals are then analyzed both in time and frequency domain. According to the weak signal characterizations, the principle of the proposed methods and algorithm are given concretely. Afterwards, comparison of signal processing results between the traditional lowpass filtering, wavelet denoising, median filtering, and the proposed method are presented. Finally, the influence factors of smoothing types and moving average span of the proposed methods are investigated. The processing results of the proposed methods are shown through short-time Fourier transform and signal-to-noise ratio analysis, which not only demonstrates the validity and feasibility of the combined methods with the highest signal to noise ratio of 90.37 dB, but also exhibits a great potential of precision defect detection and practical application in steel wire rope inspection.
Egg size is a crucial indicator for consumer evaluation and quality grading. The main goal of this study is to measure eggs’ major and minor axes based on deep learning and single-view metrology. In this paper, we designed an egg-carrying component to obtain the actual outline of eggs. The Segformer algorithm was used to segment egg images in small batches. This study proposes a single-view measurement method suitable for eggs. Experimental results verified that the Segformer could obtain high segmentation accuracy for egg images in small batches. The mean intersection over union of the segmentation model was 96.15%, and the mean pixel accuracy was 97.17%. The R-squared was 0.969 (for the long axis) and 0.926 (for the short axis), obtained through the egg single-view measurement method proposed in this paper.
Existing chaotic system exhibits unpredictability and nonrepeatability in a deterministic nonlinear architecture, presented as a combination of definiteness and stochasticity. However, traditional two-dimensional chaotic systems cannot provide sufficient information in the dynamic motion and usually feature low sensitivity to initial system input, which makes them computationally prohibitive in accurate time series prediction and weak periodic component detection. Here, a natural exponential and three-dimensional chaotic system with higher sensitivity to initial system input conditions showing astonishing extensibility in time series prediction and image processing is proposed. The chaotic performance evaluated theoretically and experimentally by Poincare mapping, bifurcation diagram, phase space reconstruction, Lyapunov exponent, and correlation dimension provides a new perspective of nonlinear physical modeling and validation. The complexity, robustness, and consistency are studied by recursive and entropy analysis and comparison. The method improves the efficiency of time series prediction, nonlinear dynamics-related problem solving and expands the potential scope of multi-dimensional chaotic systems.
The quantitative defect detection of wire rope is crucial to guarantee safety in various application scenes, and sophisticated inspection conditions usually lead to the accurate testing of difficulties and challenges. Thus, a magnetic flux leakage (MFL) signal analysis and convolutional neural networks (CNNs)-based wire rope defect recognition method was proposed to solve this challenge. Typical wire rope defect inspection data obtained from one-dimensional (1D) MFL testing were first analyzed both in time and frequency domains. After the signal denoising through a new combination of Haar wavelet transform and differentiated operation and signal preprocessing by normalization, ten main features were used in the datasets, and then the principles of the proposed MFL and 1D-CNNs-based wire rope defect classifications were presented. Finally, the performance of the novel method was evaluated and compared with six machine learning methods and related algorithms, which demonstrated that the proposed method featured the highest testing accuracy (>98%) and was valid and feasible for the quantitative and accurate detection of broken wire defects. Additionally, the considerable application potential as well as the limitations of the proposed methods, and future work, were discussed.
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