Many industrial catalysts are composed of metal particles supported on metal oxides (MMO). It is known that the catalytic activity of MMO materials is governed by metal and metal oxide interactions (MMOI), but how to optimize MMO systems via manipulation of MMOI remains unclear, due primarily to the ambiguous nature of MMOI. Herein, we develop a Pt/NbO/C system with tunable structural and electronic properties via a modified arc plasma deposition method. We unravel the nature of MMOI by characterizing this system under reactive conditions utilizing combined electrochemical, microscopy, and in situ spectroscopy. We show that Pt interacts with the Nb in unsaturated NbO owing to the oxygen deficiency in the MMO interface, whereas Pt interacts with the O in nearly saturated NbO, and further interacts with Nb when the oxygen atoms penetrate into the Pt cluster at elevated potentials. While the Pt-Nb interactions do not benefit the inherent activity of Pt toward oxygen reduction reaction (ORR), the Pt-O interactions improve the ORR activity by shortening the Pt-Pt bond distance. Pt donates electrons to NbO in both Pt-Nb and Pt-O cases. The resultant electron eficiency stabilizes low-coordinated Pt sites, hereby stabilizing small Pt particles. This determines the two characteristic features of MMO systems: dispersion of small metal particles and high catalytic durability. These findings contribute to our understandings of MMO catalytic systems.

This review analyzes the structural factors that impact Pt utilization in PEMFCs in great detail, emphasizing the mechanistic and molecule-level insights.

Nitrogen (N)‐doped carbons are potential nonprecious metal catalysts to replace Pt for the oxygen reduction reaction (ORR). Pyridinic‐N‐C is believed to be the most active N group for catalyzing ORR. In this work, using zinc phthalocyanine as a precursor effectively overcomes the serious loss of pyridinic‐N, which is commonly regarded as the biggest obstacle to catalytic performance enhancement upon adopting a second pyrolysis process, for the preparation of a 3D porous N‐doped carbon framework (NDCF). The results show only ≈14% loss in pyridinic‐N proportion in the Zn‐containing sample during the second pyrolysis process. In comparison, a loss of ≈72% pyridinic‐N occurs for the non‐Zn counterpart. The high pyridinic‐N proportion, the porous carbon framework produced upon NaCl removal, and the increased mesoporous defects in the second pyrolysis process make the as‐prepared catalyst an excellent electrocatalyst for ORR, exhibiting a half‐wave potential (E1/2 = 0.88 V) up to 33 mV superior to state‐of‐the‐art Pt/C and high four‐electron selectivity (n > 3.83) in alkaline solution, which is among the best ORR activities reported for N‐doped carbon catalysts. Furthermore, only ≈18 mV degradation in E1/2 occurs after an 8000 cycles' accelerating stability test, manifesting the outstanding stability of the as‐prepared catalyst.

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A Fe/N co-doped ternary nanocarbon hybrid, with uniform bamboo-like carbon nanotubes (CNTs) in situ grown on/between the single/few-layer graphene sheets interspaced by carbon nanosphere aggregates, was prepared through a one-pot heat treatment of a precursor mixture containing graphene oxide, Vulcan XC-72 carbon nanospheres, nitrogen rich melamine and small amounts of Fe ions. Physical characterization including electron microscopic images, N2 adsorption-desorption isotherms, pore size distribution, XPS, XRD, Mössbauer spectra, and EDX revealed that the 0-D/1-D/2-D ternary hybrid architecture not only offered an optimized morphology for high dispersion of each nanocarbon moiety, while the carbon nanosphere interspaced graphene sheets have provided a platform for efficient reaction between Fe ions and melamine molecules, resulting in uniform nucleation and growth of CNTs and formation of high density Fe-N coordination assemblies that have been believed to be the active centers for the oxygen reduction reaction (ORR) in carbon-based nonprecious metal electrocatalysts. In the absence of graphene oxides or carbon nanospheres, a similar heat treatment was found to result in large amounts of elemental Fe and Fe carbides and entangled CNTs with wide diameter distributions. As a result, the ternary Fe/N-doped nanocarbon hybrid exhibits ORR activity much higher than the Fe-N doped single or binary nanocarbon materials prepared under similar heat treatment conditions, and approaching that of the state-of-the-art carbon-supported platinum catalyst (Pt/C) in acidic media, as well as superior stability and methanol tolerance to Pt/C.

Non-noble iron-nitrogen-carbon (Fe-N-C) catalysts have been explored as one type of the most promising alternatives of precious platinum (Pt) in catalyzing the oxygen reduction reaction (ORR). However, their catalytic ORR activity and stability still cannot meet the requirement of practical applications. Active sites in such catalysts are the key factors determining the catalytic performance. This review gives a critical overview on identification and understanding of active sties of non-pyrolytic and pyrolytic Fe-N-C catalysts in terms of design strategies, synthesis, characterization, functional mechanisms and performance validation. The diversity and complexity of active sites that greatly dominate the progress of Fe-N-C catalysts include Fe-containing sites (Fe-based nanoparticles and single-atom Fe-species) and metalfree sites (heteroatoms doping and defects). Meanwhile, synergistic effects are also discussed in this review with emphasis on the interaction among multiple active sites. Although substantial endeavors have been devoted to develop the efficient Fe-N-C catalysts, some challenges still remain. To facilitate further research on Fe-N-C catalysts toward practical applications, some research perspectives are prospected in the aspects of innovative synthesis methods, active-sites modulation strategies, high-resolution ex situ/in situ/ operando characterization techniques, theoretical calculations, and so on. This review may provide a guideline for identifying and understanding activesites for developing high-performance Fe-N-C catalysts.

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