Magnesium alloy has good application prospects in high-precision industries such as electronics and aerospace due to its low density, high stiffness, and excellent properties. However, the poor corrosion resistance of magnesium alloy limits its wide application. In this study, a corrosion-resistant protective coating of magnesium hydroxide doped with nano-silica was grown in situ on a magnesium alloy substrate by the hydrothermal method. The morphology, composition, structure, and corrosion resistance of the coating were investigated by scanning electron microscopy, FTIR, XRD, and electrochemical processes, respectively. The results showed that the prepared coating had good corrosion resistance, as the corrosion current of the magnesium alloy was reduced by about four orders of magnitude for the bare magnesium alloy substrate.
Magnesium alloys are widely used due to their excellent properties, but their corrosion resistance is limited by their high chemical activity. This paper proposes a one-step hydrothermal method with a relatively short reaction time and simple experimental steps for synthesising magnesium alloy coatings with good corrosion protection properties. The surface morphology, chemical composition and corrosion resistance of the in situ generated coatings were investigated using measurements such as field emission scanning electron microscopy (SEM), adhesion cross-cut tape (ACCT) test, X-ray diffraction (XRD), X-ray Photoelectron Spectroscopy (XPS), electrochemistry and immersion test, the results revealed that the corrosion current density (I corr ) of the coatings decreased by approximately four orders of magnitude and had good corrosion resistance.
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