The development of functional nanofiber materials with high specific surface area and porosity has been a highly interesting field of research in recent years due to its versatile properties for diverse applications. The combination of nanofibers into material clothes can open up new opportunities to improve comfort performance and thermal management properties. In this work, we demonstrated that the porous lightweight nanofibrous membrane could be coated on the fabric and laminated to improve its thermal comfort. The polyacrylonitrile was electrospun onto the surface of the polyester fabric with three different fineness and laminated with a warp knitted interlining in a controlled condition by sewing/fusing. The effect of the nanofibers diameter, sewing and fusing process on thermal insulation, air permeability, breathability, and water resistance of the obtained threelayer samples were studied. The results showed that the presence of the nanofibers thin layer could improve the thermal comfort by controlling the studied parameters compared to the external face fabric as control. It was obtained that the fusing technique is more efficient than sewing for this purpose. The fused samples are waterproof and windproof, while instantly venting moisture and had good thermal insulation to protect the body from cold.

In this study, the self-condensation polymerization of a tri-functional monomer in a monomer-solvent mixture and the phase separation of the system were simultaneously modeled and simulated. Nonlinear Cahn–Hilliard and Flory–Huggins free energy theories incorporated with the kinetics of the polymerization reaction were utilized to develop the model. Linear temperature and concentration gradients singly and in combination were applied to the system. Eight cases which faced different ranges of initial concentration and/or temperature gradients in different directions, were studied. Various anisotropic structural morphologies were achieved. The numerical results were in good agreement with published data. The size analysis and structural characterization of the phase-separated system were also carried out using digital imaging software. The results showed that the phase separation occurred earlier in the section with a higher initial concentration and/or temperature, and, at a given time, the average equivalent diameter of the droplets <dave> was larger in this region. While smaller droplets formed later in the lower concentration/temperature regions, at the higher concentration/temperature side, the droplets went through phase separation longer, allowing them to reach the late stage of the phase separation where particles coarsened. In the intermediate stage of phase separation, <dave> was found proportional to t*α, where α was in the range between 1/3 and 1/2 for the cases studied and was consistent with published results.

The presence of a surface preferably attracting one component of a polymer mixture by the long-range van der Waals surface potential while the mixture undergoes phase separation by spinodal decomposition is called long-range surface-directed spinodal decomposition (SDSD). The morphology achieved under SDSD is an enrichment layer(s) close to the wall surface and a droplet-type structure in the bulk. In the current study of the long-range surface-directed polymerization-induced phase separation, the surface-directed spinodal decomposition of a monomer–solvent mixture undergoing self-condensation polymerization was theoretically simulated. The nonlinear Cahn–Hilliard and Flory–Huggins free energy theories were applied to investigate the phase separation phenomenon. The long-range surface potential led to the formation of a wetting layer on the surface. The thickness of the wetting layer was found proportional to time t*1/5 and surface potential parameter h11/5. A larger diffusion coefficient led to the formation of smaller droplets in the bulk and a thinner depletion layer, while it did not affect the thickness of the enrichment layer close to the wall. A temperature gradient imposed in the same direction of long-range surface potential led to the formation of a stripe morphology near the wall, while imposing it in the opposite direction of surface potential led to the formation of large particles at the high-temperature side, the opposite side of the interacting wall.

The conventional off-critical polymerization-induced phase separation (PIPS) of binary mixtures leads to the fabrication of droplet-type structure. However, the presence of a surface preferably attracting one of the components while phase separation by spinodal decomposition is occurring can change the configuration of surface energy and result in the formation of wetting layer(s) adjacent to the wall. Farther from the wall, droplets can still form. The method is called surface-directed spinodal decomposition. The method is applicable in the fabrication of materials with layered morphology and may lead to the enhancement of the surface physical characteristics of mixtures. The current paper theoretically studied short-range surface-directed PIPS of a solvent/monomer mixture.The results showed the average diameter of particles in the bulk in the intermediate stage of phase separation grew with time by power-law function / t *α , and the exponent (α ave ≈ 0.3) was found close to the Lifshitz-Slyozov growth exponent (1/3) for the diffusivities studied in this paper. The time evolution of the thickness of the wetting layer was found to be logarithmic.The effects of the parameters such as diffusion coefficient, surface potential, and temperature gradient on the morphology development by the short-range surface-directed PIPS technique are discussed in this paper.

<p>The presence of a surface preferably attracting one component of a polymer mixture by the long-range van der Waals surface potential while the mixture undergoes phase separation by spinodal decomposition is called long-range surface-directed spinodal decomposition (SDSD). The morphology achieved under SDSD is an enrichment layer(s) close to the wall surface and a droplet-type structure in the bulk. In the current study of the long-range surface-directed polymerization-induced phase separation, the surface-directed spinodal decomposition of a monomer-solvent mixture undergoing self-condensation polymerization was theoretically simulated. The nonlinear Cahn-Hilliard and Flory-Huggins free energy theories were applied to investigate the phase separation phenomenon. The long-range surface potential led to the formation of a wetting layer on the surface. The thickness of the wetting layer was found proportional to time t*(1/5) and surface potential parameter h(1)(1/5). A larger diffusion coefficient led to the formation of smaller droplets in the bulk and a thinner depletion layer, while it did not affect the thickness of the enrichment layer close to the wall. A temperature gradient imposed in the same direction of long-range surface potential led to the formation of a stripe morphology near the wall, while imposing it in the opposite direction of surface potential led to the formation of large particles at the high-temperature side, the opposite side of the interacting wall. </p>