Bauxite residue (Red mud) is produced in alumina plants by the Bayer process in which Al-containing minerals are dissolved in hot NaOH. The global residue inventory reached an estimated 3.5 billion tons in 2014, increasing by approximately 120 million tons per annum. The appropriate management of bauxite residue is becoming a global environmental concern following increased awareness of the need for environmental protection. Establishment of a vegetation cover is the most promising way forward for the management of bauxite residue, although its physical and chemical properties can limit plant growth due to high alkalinity and salinity, low hydraulic conductivity, trace element toxicity (Al and Fe), and deficiencies in organic matter and nutrition concentrations. This paper discusses the various revegetation and rehabilitation strategies. Studies of the rehabilitation of bauxite residues have mainly focused on two approaches, amelioration of the surface layer and screening of tolerant plants and soil microorganisms. Amendment with gypsum can reduce the high alkalinity and salinity, promote soil aggregation, and increase the hydraulic conductivity of bauxite residues. Organic matter can provide a source of plant nutrients, form stable complexes with metal cations, promote hydraulic conductivity, stabilize soil structure, and provide an energy source for soil organisms. Tolerant plants and microorganisms such as halophytes and alkaliphilic microbes show the greatest potential to ameliorate bauxite residues. However, during restoration or as a result of natural vegetation establishment, soil formation becomes a critical issue and an improved understanding of the various pedogenic processes are required, and future direction should focus on this area.
Graphical abstractHighlights Speciation and transformation of solid and soluble alkalinities were investigated. SEM, NEXAFS, and STXM were used to observe particle morphology and alkaline Na speciation and distribution. Gypsum combination promoted leaching of Na-bearing solids and the replacement of exchangeable Na. The use of organic citric acid to transform bauxite residue alkalinity.ABSTRACT: Bauxite residue (BR) is a highly alkaline solid hazardous waste produced from bauxite processing for alumina production. Alkaline transformation appears to reduce the environmental risk of bauxite residue disposal areas (BRDAs) whilst potentially providing opportunities for the sustainable reuse and on-going management of BR. Mineral acids, a novel citric acid and a hybrid combination of acid-gypsum treatments were investigated for their potential to reduce residue pH and total alkalinity and transform the alkaline mineral phase. XRD results revealed that with the exception of andradite, the primary alkaline solid phases of cancrinite, grossular and calcite were transformed into discriminative products based on the transformation used. Supernatants separated from BR and transformed bauxite residue (TBR) displayed distinct changes in soluble Na, Ca and Al, and a reduction in pH and total alkalinity. SEM images suggest that mineral acid transformations promote macro-aggregate formation, and the positive promotion of citric acid, confirming the removal or reduction in soluble and exchangeable Na. NEXAFS analysis of Na K-edge revealed that the chemical speciation of Na in TBRs was consistent with BR.Three acid treatments and gypsum combination had no effect on Na speciation, which affects the distribution of Na revealed by sodium STXM imaging.
Bauxite residue is a hazardous solid waste produced during the production of alumina. Its high alkalinity is a potential threat to the environment which may disrupt the surrounding ecological balance of its disposal areas. China is one of the major global producers of alumina and bauxite residue, but differences in alkalinity and associated chemistry exist between residues from China and those from other countries. A detailed understanding of the chemistry of bauxite residue remains the key to improving its management, both in terms of minimizing environmental impacts and reducing its alkaline properties. The nature of bauxite residue and the chemistry required for its transformation are still poorly understood. This review focuses on various transformation processes generated from the Bayer process, sintering process, and combined Bayer-sintering process in China. Problems associated with transformation mechanisms, technical methods, and relative merits of these technologies are reviewed, while current knowledge gaps and research priorities are recommended. Future research should focus on transformation chemistry and its associated mechanisms and for the development of a clear and economic process to reduce alkalinity and soda in bauxite residue.
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