Field A, an oil field located in Peninsular Malaysia, was completed in 2007 with an initial production of 6,000 BOPD and managed to reach a peak production of 15,000 BOPD the same year, with a water cut of 15%. Toward the end of 2014, a decrease in production was observed with an increase in water cut to 85%. Coupled with high water cut, some of the wells experienced sand production issues. Most of the wells were completed with either standalone screens or without any sand control methods. After a few years in production, the sand-producing wells were shut-in to help prevent damage to surface facilities. Two idle oil wells, Wells 1 and 2, were identified and efforts were made to reactivate them. High costs can be associated with remedial mechanical sand control to work over a well, so a chemical consolidation treatment using solvent-based resin was identified as a less expensive solution for remedial sand control for these wells. Chemical sand consolidation using solvent-based epoxy resin was tested in a laboratory using produced sand samples from the selected wells and showed good results. The chemical consolidation treatments for Wells 1 and 2 were designed based on these results. Before treatment was performed for either well, Well 2 was replaced with Well 3 because of a gas supply shortage, which affected total field production. In October and November 2015, Wells 1 and 3 were intervened and chemical sand consolidation was executed on both wells. After the treatment, Wells 1 and 3 were brought back on production. Sand production for Well 1 was below the threshold limit of 15 pounds per thousand barrels (pptb). However, the performance of Well 3 did not meet expectations. This paper describes the process of treatment design and execution for the chemical sand consolidation of Wells 1 and 3 and explains the workflow used during the design stage. Coiled tubing isolation technique and bullhead treatment technique are discussed together with lessons learned from Wells 1 and 3 in terms of designing chemical sand consolidation treatments for future applications.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.
hi@scite.ai
10624 S. Eastern Ave., Ste. A-614
Henderson, NV 89052, USA
Copyright © 2024 scite LLC. All rights reserved.
Made with 💙 for researchers
Part of the Research Solutions Family.