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Cost competitive electroreduction of CO2 to CO requires electrochemical systems that exhibit partial current density (j CO) exceeding 150 mA cm–2 at cell overpotentials (|ηcell|) less than 1 V. However, achieving such benchmarks remains difficult. Here, we report the electroreduction of CO2 on a supported gold catalyst in an alkaline flow electrolyzer with performance levels close to the economic viability criteria. Onset of CO production occurred at cell and cathode overpotentials of just −0.25 and −0.02 V, respectively. High j CO (∼99, 158 mA cm–2) was obtained at low |ηcell| (∼0.70, 0.94 V) and high CO energetic efficiency (∼63.8, 49.4%). The performance was stable for at least 8 h. Additionally, the onset cathode potentials, kinetic isotope effect, and Tafel slopes indicate the low overpotential production of CO in alkaline media to be the result of a pH-independent rate-determining step (i.e., electron transfer) in contrast to a pH-dependent overall process.

The electroreduction of CO2 to C1-C2 chemicals can be a potential strategy for utilizing CO2 as a carbon feedstock. In this work, we investigate the effect of electrolytes on the electroreduction of CO2 to CO on Ag based gas diffusion electrodes. Electrolyte concentration was found to play a major role in the process for the electrolytes (KOH, KCl, and KHCO3) studied here. Several fold improvements in partial current densities of CO (jCO) were observed on moving from 0.5 M to 3.0 M electrolyte solution independent of the nature of the anion. jCO values as high as 440 mA cm(-2) with an energy efficiency (EE) of ≈ 42% and 230 mA cm(-2) with EE ≈ 54% were observed when using 3.0 M KOH. Electrochemical impedance spectroscopy showed that both the charge transfer resistance (Rct) and the cell resistance (Rcell) decreased on moving from a 0.5 M to a 3.0 M KOH electrolyte. Anions were found to play an important role with respect to reducing the onset potential of CO in the order OH(-) (-0.13 V vs. RHE) < HCO3(-) (-0.46 V vs. RHE) < Cl(-) (-0.60 V vs. RHE). A decrease in Rct upon increasing electrolyte concentration and the effect of anions on the cathode can be explained by an interplay of different interactions in the electrical double layer that can either stabilize or destabilize the rate limiting CO2˙(-) radical. EMIM based ionic liquids and 1 : 2 choline Cl urea based deep eutectic solvents (DESs) have been used for CO2 capture but exhibit low conductivity. Here, we investigate if the addition of KCl to such solutions can improve conductivity and hence jCO. Electrolytes containing KCl in combination with EMIM Cl, choline Cl, or DESs showed a two to three fold improvement in jCO in comparison to those without KCl. Using such mixtures can be a strategy for integrating the process of CO2 capture with CO2 conversion.

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We employed machine learning-augmented density functional theory (DFT) thermodynamic calculations to assess the stability of different AgO x structures under catalytic ethylene epoxidation reaction conditions. We found that there are multiple AgO x surface motifs that could co-exist under the relevant conditions. These included Ag surface oxides (e.g., AgO_p(4 × 4) and Ag 1.83 O) and atomic oxygen-covered Ag(111) surfaces. Furthermore, we employed DFT calculations to evaluate the energetics of different reaction mechanisms by which ethylene and oxygen can react on these surfaces. These studies revealed several energetically viable reaction pathways for ethylene epoxidation. Microkinetic modeling analyses, based on the DFT-calculated reaction pathways, showed that ethylene epoxidation can proceed on all surfaces and that multiple pathways, including those involving Langmuir−Hinshelwood and Eley−Rideal mechanisms, could be involved in selective and unselective reactions. The diversity of mechanisms that we discovered in the context of the relatively simple ethylene epoxidation reaction on Ag suggests that the richness and complexity of surface chemistry are most likely a rule rather than an exception in heterogeneous catalytic chemical transformations on metal surfaces and that the concept of a single or even a dominant mechanism and reaction intermediates might need to be revisited for many reactions.

The wellbore displacement is a necessary and critical step toward subsequent completion operations and production. A successful displacement process saves significant rig time, cuts disposal volume, reduces fluid contaminations and provides the best opportunity for a successful completion. Traditionally, a displacement train typically has multiple cleaning spacers, including a solvent spacer and a surfactant spacer. It is highly preferred to have a cleaning spacer to achieve the desired wellbore cleanliness as a single stage and with minimum circulation volume. Surfactants, solvents and emulsions are used in the cleaning spacer(s) for displacement of invert emulsion drilling fluids (IEF). The spacer system is selected depending on the displacement requirements and wellbore conditions. This paper describes innovative double–emulsion technology that shows highly efficient and effective performance in IEF displacement, as the design fully combines the power of both surfactants and solvents. This paper presents theoretical and lab testing results for fundamental understanding of IEF film removal from metal surfaces under various conditions. It was found that the solvency and surfactancy play different roles during the film removal process. A macroemulsion or microemulsion contains both solvents and surfactants but they often have a limited operational window with reduced solvency and surfactancy. Based on the analysis described in this paper, an innovative double-emulsion system was developed to fully preserve the solvent cleaning power and dispersive and water–wetting power of surfactants. It has a unique water-in-oil-in-water structure, in which the dispersed solvent droplets contain smaller droplets of a second aqueous phase. The solvent droplets effectively remove the top layer of mud film and directly deliver the surfactants to the metal surface. This technology has been applied in various successful field applications.

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