The CNT sheet fabricated by the floating catalyst chemical vapor deposition (CVD) method has attracted great attention due to its easy fabrication process and promising mass production at low cost. However, the randomly oriented CNT sheet with a loose stacking density shows relatively poor mechanical properties. In this work, a highly aligned dense CNT sheet was successfully fabricated by a simple process of two-time stretching and pressing of a multilayered CVD-grown CNT sheet. Drastic nanotube rearrangements occurred during stretching and pressing processes. A polymer-like tensile necking behavior was observed during the stretching process, accompanied by inter-tube junction breakage due to long-distance slippage. Simultaneously the CNT sheet was thickened after the stretching process due to the increase of the inter-layer space, which could be effectively eliminated by the following pressing treatment. After two-time stretching and pressing, a highly aligned dense CNT sheet was fabricated with the volume density increasing to 0.98 g cm(-3) (by 109%) and the tensile strength increasing to 598 MPa (by 221%) compared to the as-prepared CNT sheet.
Three-dimensional (3-D) spacer fabric composite is a newly developed sandwich structure, the reinforcement of which is integrally woven by advanced textile technique. Two facesheets of 3-D spacer fabric are connected by continuous fibers, named pile in the core, providing excellent properties like outstanding integrity, debonding resistance, light weight, good designability and so on. Usually the 3-D spacer fabric composite without extra reinforcement is a kind of core material. In comparison with the facesheet reinforced spacer fabric composite, here the composite without additional weaves is called monospacer fabric composite. In this paper, two kinds of mono-spacer fabric composites with integrated hollow cores have been developed, one with 8-shaped piles and the other with corrugated piles. The mechanical characteristics and the damage modes of these monospacer fabric composites under different load conditions have been investigated. Besides, effects of pile height, pile distribution density and pile structure on the composites mechanical performances were analyzed. It is shown that the mechanical performances of mono-spacer fabric composites can be widely adapted to the respective requirements through the choice of the structural factors.
Random networks comprised of millimeter-long multi-walled carbon nanotubes (CNTs) have shown unique microstructure change mechanisms under uniaxial strain. These networks can be modified into highly aligned microstructures from strain-induced plastic deformation. Applying a treatment consisting of an uncured resin as a load transfer enhancement medium leads to a dramatically increased degree of alignment and final mechanical properties of the CNT networks. The structural evolution of the CNT networks includes different modes: de-bundling, elongation to reduce waviness, sliding friction, and packing for self-assembly into large bundles. The high ductility of the treated networks, which allows the network to achieve high degrees of strain-induced alignment is mainly because the extra high aspect ratios of the individual CNTand their bundles as well as enhanced load transfer. High aspect ratio causes high degrees of entanglement and locking points between the nanotubes in the random network, which are critical to provide adequate nanotube to nanotube load transfer for ductile deformation and lead to substantially increased CNT alignment during mechanical stretching. The classical strain strengthening mechanisms used in metals and polymers such as strain hardening and crystallization of long molecular chains are discussed and compared to CNT network deformation mechanisms. The CNT network strain hardening parameter n value is as high as 0.65, over three times that of annealed low-carbon steel and more than four times of polycarbonate plastics. Strength coefficient K values for the CNT network also show high values up to roughly 450 MPa, comparable to that of annealed magnesium alloys. The results show how the high degree of alignment of CNT networks and strain strengthening can be achieved through simple uniaxial strain and load transfer medium.
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