A Modular Multilevel Converter (MMC) is one of the latest multilevel converters used for high and medium voltage power conversion. It is based on cascade connection of multiple identical modules using IGBTs as switching devices. In each MMC module, the control circuit consisting of gate drivers is powered from a dc supply derived from the local capacitor. The module capacitors need to be pre-charged, to power the control circuit. If a fly-back converter is used to generate the power supply for driving the control circuit, the module capacitor voltages are becoming unstable during pre-charging. This paper proposes a method for stabilizing the same. By using an open loop forward converter with a linear regulator at its output, the module capacitor voltages can be maintained stable during the pre-charging of MMC. This method allows simultaneous precharging of module capacitors directly from the dc bus, without using any auxiliary supply. This solution is verified experimentally in the laboratory.
A modular multilevel converter (MMC) is one of the latest multilevel converters used for high and medium-voltage power conversion. It is based on cascade connection of multiple identical modules using IGBTs as switching devices. Module switches of MMC are preferably driven by a source derived from the module capacitor. In each MMC module, the control circuit, consisting of gate drivers, is powered from a dc supply derived from the local capacitor. The module capacitors need to be pre-charged, to power the control circuit. The problem faced while doing so experimentally for MMC with two modules per arm and a solution have been reported earlier. If a fly-back converter is used to generate the power supply for driving the control circuit, the module capacitor voltages become unstable during uncontrolled pre-charging. It has been reported earlier that the reason for this is approximately constant power load on the module capacitor. This work provides theoretical understanding of the problem and shows by analysis that the power supply can be made stable if the load on the module capacitor is made a positive resistance load. As the complexity of MMC with more than two modules per arm is higher, the phenomenon is studied by simulation for MMC with four modules per arm. It shows that when a fly-back converter is used for generating the power supply, similar instability occurs in MMC with four modules per arm. It shows that when the module capacitor is made to have a load with positive resistance characteristics, the module capacitor voltages and consequently the power supplies stabilize even for MMC with four modules per arm. It further shows that even if the load on the module capacitor is negative resistance type, when fly-back converter is used to generate the module power supply, by switching devices in those modules where power supply becomes available first, followed by sorting algorithm, stable power supplies can be developed on all the modules and the capacitors can be fully charged to the desired voltage. Keywords. Capacitor pre-charging for cascaded modules; MMC modules using fly-back converter; MMC modules using forward converter; power supply from local module capacitor.
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