Shape memory alloy (SMA) actuators are very promising due to their large strain and work-output, but are considered to be very slow due to their cooling rate. In this article, we explore the capabilities of a fast one-directional actuation mode based on one-occasional rapid Joule heating of SMA elements. For this purpose, a unique experimental system has been developed that applies a high-voltage electric pulse to a detwined NiTi wire and measures the resulting displacement due to the martensite to austenite phase transformation. The electric pulse is tuned to produce variable temperature jump of up to 160°C within a risetime of few microseconds. One end of the wire is clamped while the displacement of the other end is monitored both by a laser doppler vibrometer and by an optical encoder that measures the displacement of a grating device. Analysis of experimental results reveals a dead time delay between the electric pulse and the wire's response, which is attributed to the austenite nucleation time and which determines the limit on the fastest possible shape memory actuation. Further analysis reveals relations between the dead weight used and the average acceleration and maximal velocity obtained. In particular, the maximal velocity correlates to a constant kinetic energy delivered by the wire, which suggests a constant integrand over the stress-strain curve regardless of the dead-weight used. A comparison of actuation performances demonstrates that our actuation experiments are significantly advantageous over other fast actuation methods in almost every actuation aspect reviewed. This demonstrates the great potential of SMA for applications that require high speeds and large displacements oneoccasional actuation.
Typical shape memory alloy actuators provide a unique combination of large stresses and strains that result in work-per-volume larger by more than two orders of magnitude than all other actuation methods that are based on active materials. High-rate actuation of shape memory alloys can provide improved energy efficiency, and shorter response and total actuation times, along with large travel-per-wire-length, with respect to slow-rate SMA applications. In this article, we review the different aspects of high-rate actuation of shape memory alloy wires in the high-driving-force regime. We briefly survey previous experimental results about the kinetics and thermodynamics of the phase transformation in view of its practical implications. New experimental results, regarding energy efficiency, total actuation time, repeatability, and fatigue, are presented and discussed. The paper provides general design guidelines for obtaining high actuator performance, as well as guidelines for selecting the source of the electric pulse and its parameters. Finally, we construct and solve detailed simulations of actuator response that can serve as accurate design tools.
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