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Thermal stability and Surface hardness of the super-finished surface is a very important aspect to preserve the surface texture of workpiece in the MAF process. In this present study, the multi-objective optimization of EN-31 finished through the MAF process. “Increase in Temperature” and “Increase in Hardness” are considered for optimization to diminish their impact on the super-finished surface of EN-31. In present work Desirability function analysis (DFA) has been used to optimize the desired responses of the MAF process. Experiments were designed according to Taguchi L9 orthogonal array for the finishing of EN-31. The experiment results are processed using DFA and Desirability fitness function is established to convert the single response to multi-response. Genetic Algorithm (GA) is used to enhance the results of DFA and the regression model was developed to obtain the objective function of Genetic algorithm. Smaller-the-best criteria were used for ‘Increase in Temperature’ and ‘Increase in Hardness’ for obtaining favorable process parameters. The best optimal parametric combination is obtained by using the GA-DFA hybrid approach is at 2.5 mm (working gap), 20 gm (abrasive weight), and 2.0 A (Current) and 300 rpm (rotational speed).

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