Purpose – The purpose of this paper is to identify and evaluate the potential cooling contribution provided by a phase change material cooling vest as part of the total heat exchange mechanism of the body and take in to account the negative side effects of wearing the cooling garments. Design/methodology/approach – In this study, the three-part system of body-garment-environment has been simulated through the finite element method and the problem of heat exchange between these three parts has been solved with the help of computer modeling. Findings – The results of this modeling showed that a large percentage of the cooling efficiency of cooling vest was neutralized by the negative effects of the vest that are weight, lack of breathability, and the effects on the thermal conductivity of the skin. Therefore, the net efficiency of the cooling vests resulted in a lower decrease in skin temperature compared to the state that the negative side effects were not included in the model. Originality/value – Cooling power obtained with the help of cooling garments have been studied in previous studies using either human tests or manikins. But, what has been addressed less in previous studies relates to the negative effects of such equipment on the comfort of body, along with their cooling effect. So it is the first time witch the effect of side effects of such equipments are studied. Also modeling the real performance of cooling garments have not been done yet.
In Spot Heating, a small area of a metal part surface is heated quickly with a gas torch, laser beam, or induction coil to a temperature below the phase change temperature and then cools down. The heated area undergoes compressive plastic strain and the part gets deformed. This method is usually applied as trial and error for straightening shafts, bridge components, ship structures, etc. The conventional straightening mechanism in industries involves creating thermal gradient mechanism (TGM) and shortening. Many studies have been conducted for bending of thin pipes (at a maximum thickness of 2 mm) with the induction of “shortening” by laser. Spot Heating, despite its simplicity, results in very small deformations. The present study aims to increase the deformation in the Spot Heating method so as to extend its use in pipe straightening. To meet this goal, the shortening mechanism is developed through a thick pipe wall by optimizing the heating parameters. CFD analysis of flame flow is carried out to determine the heat flux distribution over the pipe surface. Also, the finite element method and optimization are used to analyze and raise the pipe deformation mechanism. The results indicate a considerable increase in the pipe bending which reduces the stages necessary for the pipe straightening in industries. Furthermore, the appropriate distance for combining the hot spots is also obtained. To evaluate the results, the Spot Heating test is performed, showing appropriate agreement with the simulation results.
The spot heating of a metal part leads to many small deformations. The applications of this method are straightening the bridge parts, turbo-machinery shafts, and so forth. The movement of the heat source on a given path (line heating) leads to an increase in the deformation and the possibility of creating complex bends. However, it is complicated to predict and control the path and velocity of the heat source as well as determining the heat intensity. In the pipes, this method requires simultaneous control over the two torches on both sides of the pipe. The present study aims at investigating the mechanism of deformation and increasing the bending angle in thick pipes by means of a simple heating method. At first, the maximum bending in heating a large circular zone (entitled “wide heating”) is obtained by simulating the process using finite element method and optimizing it applying the genetic aggregation algorithm. Then, a new method for simultaneous heating within two zones is introduced. The interaction between two zones leads to the development of the shortening mechanism in the pipe wall and a significant increase in the bending angle. In this method, there is no need to move the torch where the temperature is controlled more accurately. To evaluate the finite element model, several pipe heating tests are performed with their results being agreed well with the simulation results.
Much research has been devoted to improving manufactured product quality and manufacturing process efficiency. With recent advances in computer and network technologies, sensors, control systems and manufacturing machines, manufacturing research has progressed to a new level. In addition, new research areas in manufacturing are emerging to address problems encountered in the evolving manufacturing environment. IJMR has been established to report state-of-the-art and new developments in modern manufacturing research, and publishes innovative methodologies and solutions to problems challenging today's manufacturing operations.
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