In the in-line four-cylinder engine, it is well known that the shaking force is due to the vertical second harmonic acceleration components of the pistons. This paper proposes a kinematic conceptual design method to determine the kinematic structure of a feasible in-line four-cylinder variable compression ratio (VCR) engine and its dimensions that would yield a lower vertical second harmonic acceleration at joints. Through type and dimensional synthesis, candidate VCR engine mechanisms are chosen and their dimensions satisfying design specifications are determined. Based on the analysis of the vertical second harmonic acceleration components at the joints, a feasible mechanism for an in-line four-cylinder VCR engine is selected. Then, the method finds the dimensions that yield a nearly minimized sum of the vertical second harmonic acceleration at each joint by adjusting the link lengths within specified tolerances. For validation, the result is compared with that of a constrained optimization using MATLAB. The proposed method would be useful at the conceptual design stage of multi-link multi-cylinder VCR and variable-stroke engine mechanisms where the second harmonic acceleration is an important design factor in the automotive industrial applications.

Type synthesis of two-degrees-of-freedom (DOF) planar mechanisms has been carried out using graph theory to determine the possible kinematic structures of variable compression ratio (VCR) engine mechanisms with two to three independent loops, and has resulted in the structures of 87 mechanisms satisfying search specification. By applying evaluation criteria to the enumerated mechanisms, the kinematic structures of three mechanisms are selected as suitable VCR engine mechanisms and verified by analysis results. In this research, VCR engine mechanisms with revolute joints and only one prismatic joint are enumerated, and the basic method to determine the VCR engine mechanisms with higher pairs is discussed. The procedure used in this research can be utilized to determine the kinematic structures of desired mechanisms and the results can be used as an atlas of two-DOF adjustable slider-crank mechanisms.