Abstract. In this paper, a new acoustic sensor principle for coating detection within liquid-filled tubes and containers based on mode conversion of leaky Lamb waves is introduced. Leaky Lamb waves are excited and detected by single-phase transducers, which are attached on the outer side of a tube or container. By transmission time and amplitude measurements, coating formation within the liquid-filled tube and container is detected non-invasively. This new sensor principle is subdivided into the separate considerations of Lamb wave excitation, mode conversion and inverse mode conversion. The Lamb wave excitation by a single-phase transducer is visualized by scanning laser Doppler vibrometer imaging. The mode conversion process of leaky Lamb waves is measured by membrane hydrophone measurements and Schlieren visualization; afterwards, the measured emission angles are compared with the theoretical one. The inverse mode conversion process of pressure waves back to leaky Lamb waves is visualized by Schlieren images. By merging the results of Lamb wave excitation, mode conversion and inverse mode conversion, the new sensor concept is explained. Theoretical considerations and measurement results of adhesive tape coating inside a liquid-filled plastic tube and a liquid-filled stainless steel container verify the new acoustic sensor principle. Finally the measuring sensitivity and the technical realization are discussed.
In this contribution, possibilities and methods for computer-assisted design of ultrasound transducers are described. These transducers are essential for an ultrasonic sensor design, e.g. for continuous non-invasive determination of quantities that are important in process technology. To achieve technical reliability and robustness, the precise determination of all acoustic properties of the used sensor materials is of great importance. Problem-oriented modeling, numerical simulation, special optimization algorithms and improved methods for the visualization of propagating waves offer new and promising possibilities for developing ultrasonic transducers with enhanced properties.
Recently, an acoustic waveguide sensor based on multiple mode conversion of surface acoustic waves at the solid—liquid interfaces has been introduced for the concentration measurement of binary and ternary mixtures, liquid level sensing, investigation of spatial inhomogenities or bubble detection. In this contribution the sound wave propagation within this acoustic waveguide sensor is visualized by Schlieren imaging for continuous and burst operation the first time. In the acoustic waveguide the antisymmetrical zero order Lamb wave mode is excited by a single phase transducer of 1 MHz on thin glass plates of 1 mm thickness. By contact to the investigated liquid Lamb waves propagating on the first plate emit pressure waves into the adjacent liquid, which excites Lamb waves on the second plate, what again causes pressure waves traveling inside the liquid back to the first plate and so on. The Schlieren images prove this multi reflection within the acoustic waveguide, which confirms former considerations and calculations based on the receiver signal. With this knowledge the sensor concepts with the acoustic waveguide sensor can be interpreted in a better manner.
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