The winnowing machine of chili pepper harvesters was developed to reduce the potential problem of low pepper stem and fruit separation. The developed winnowing machine was combined with two impellers and a center bearing to prevent a strain on the drive shaft and to ensure durability. The terminal velocity of chili pepper was measured, and an aerodynamic analysis was conducted based on this winnowing machine. A CFD (Computational Fluid Dynamics, Ansys Fluent 2020 R1) analysis was conducted for three levels of discharge port guide form (0, 3, and 5 guides) and three levels of rotating speed (1600, 1800, and 2000 RPM) of a winnowing machine designed utilizing aerodynamic analysis results. A validation test was conducted by fabricating a winnower test device. As for aerodynamic analysis conducted using measured values of terminal velocity, chili pepper fruits were collected at an outlet wind speed lower than 17.5 m/s and chili pepper branches were separated at a speed higher than 12.5 m/s. As a result of CFD analysis, the wind speed deviation at outlets of the 0-, 3-, and 5-guide depending on the rotating speed appeared to be 15.8, 1.4, and 1.0 m/s on average, respectively. The result of the CFD analysis showed values higher than wind speeds of the actual winnower test device by a minimum of 0 and a maximum of 2.4 m/s. Through the CFD analysis and the wind speed validation test of the winnower test device, optimal conditions to separate foreign materials were found to be a winnowing machine at a rotating speed of 1800 RPM with a discharge port having three guides or a winnowing machine at a rotating speed of 2000 RPM with a discharge port having five guides.
The chili pepper harvester has shown potential problems of low pepper stem separation and a high pepper damage rate. The low pepper stem separation has required additional labor, which consists of separating the pepper and stem after pepper harvesting. To improve the stem separation and sorting function of pepper harvesters, three-shaft and four-shaft drum-type stem-separation devices were manufactured, and performance tests were conducted to assess these devices. In an attempt to reduce the damage rate, a brush was used as the teeth in the drum-type stem-separation device. In the factor test, the rotational speeds of shaft 1(A), shaft 2(B), shaft 3(C), and the conveyor for the three-shaft drum were 0.9, 2.7, 1.3, and 0.5 m/s, respectively. The rotational speed of the four-shaft drum was the same as that of the three-shaft drum except for shaft 4(D), and the rotational speed of this additional D was set to 1.3 m/s, which was the same as that of C. In the non-moving status during the non-picking operation of the pepper harvester, the average stem-separation efficiency (SSE) of the four-shaft drum increased by 1.2%, the average pepper with twig rate (PTR) decreased by 5.9%, and the average damage rate (DR) increased by 3.7% compared to the three-shaft drum. In the moving status during the picking operation of the pepper harvester, the SSE of the four-shaft drum increased by 3.6%, the PTR decreased by 9.1%, and the DR increased by 3.8% compared to the three-shaft drum, so an improvement in the pepper stem-separation capacity was observed.
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