Abstract-New polyimide cable insulation schemes improving the cooling of Nb-Ti superconducting coils were recently developed to face the severe heat loads at which the next generation of superconducting accelerator magnets will work.In order to qualify the new insulation, a test campaign was realized to assess both its electrical and mechanical features with respect to the standard LHC insulation. The electrical tests assessed the dielectric strength and inter-turn leakage current to be satisfactory. The mechanical tests investigated the insulation thickness under load and the stress relaxation at ambient temperature, thus providing essential information for the magnetic and mechanical design of the final focusing magnets for the LHC upgrade phase I.Index Terms-LHC upgrade, mechanical and electrical tests, stress relaxation, superconducting magnets cable insulation.
The design and construction of a wide-aperture, superconducting quadrupole magnet for the LHC insertion region is part of a study towards a luminosity upgrade of the LHC at CERN. The engineering design of components and tooling, the procurement, and the construction work presented in this paper includes innovative features such as more porous cable insulation, a new collar structure allowing horizontal assembly with a hydraulic collaring press, tuning shims for the adjustment of field quality, a fishbone like structure for the ground-plane insulation, and an improved quench-heater design. Rapid prototyping of coil-end spacers and trial-coil winding led to improved shapes, thus avoiding the need to impregnate the ends with epoxy resin, which would block the circulation of helium.The magnet construction follows established procedures for the curing and assembly of the coils, in order to match the workflow established in CERN's "large magnet facility." This requirement led to the design and procurement of a hydraulic press allowing for both a vertical and a horizontal position of the coil-collar pack, as well as a collapsible assembly mandrel, which guarantees the pack's four-fold symmetry during collaring. The assembly process has been validated with the construction of two short models, instrumented with strain gauges and capacitive pressure transducers. This also determines the final parameters for coil curing and shim sizes. CERN-ATS-2012-027February 2012 Abstract 2AO-3 1Abstract-The design and construction of a wide-aperture, superconducting quadrupole magnet for the LHC insertion region is part of a study towards a luminosity upgrade of the LHC at CERN. The engineering design of components and tooling, the procurement, and the construction work presented in this paper includes innovative features such as more porous cable insulation, a new collar structure allowing horizontal assembly with a hydraulic collaring press, tuning shims for the adjustment of field quality, a fishbone like structure for the ground-plane insulation, and an improved quench-heater design. Rapid prototyping of coil-end spacers and trial-coil winding led to improved shapes, thus avoiding the need to impregnate the ends with epoxy resin, which would block the circulation of helium.The magnet construction follows established procedures for the curing and assembly of the coils, in order to match the workflow established in CERN's "large magnet facility." This requirement led to the design and procurement of a hydraulic press allowing for both a vertical and a horizontal position of the coil-collar pack, as well as a collapsible assembly mandrel, which guarantees the pack's four-fold symmetry during collaring. The assembly process has been validated with the construction of two short models, instrumented with strain gauges and capacitive pressure transducers. This also determines the final parameters for coil curing and shim sizes.
The High luminosity LHC upgrade target is to increase the integrated luminosity by a factor 10, resulting in an integrated luminosity of 3000 fb-1. One major improvement foreseen is the reduction of the beam size at the collision points. This requires the development of 150 mm single aperture quadrupoles for the interaction regions. These quadrupoles are under development in a joint collaboration between CERN and the US-LHC Accelerator Research Program (LARP). The chosen approach for achieving a nominal quadrupole field gradient of 132.6 T/m is based on the Nb3Sn technology. The coils with a length of 7281 mm will be the longest Nb3Sn coils fabricated so far for accelerator magnets. The production of the long coils was launched in 2016 based on practise coils made from copper. This paper provides a status of the production of the first low grade and full performance coils and describes the production process and applied quality control. Furthermore an outlook for the prototype assembly is provided.
The High luminosity LHC upgrade target is to increase the integrated luminosity by a factor 10, resulting in an integrated luminosity of 3000 fb-1. One major improvement foreseen is the reduction of the beam size at the collision points. This requires the development of 150 mm single aperture quadrupoles for the interaction regions. These quadrupoles are under development in a joint collaboration between CERN and the US-LHC Accelerator Research Program (LARP). The chosen approach for achieving a nominal quadrupole field gradient of 132.6 T/m is based on the Nb3Sn technology. The coils with a length of 7281 mm will be the longest Nb3Sn coils fabricated so far for accelerator magnets. The production of the long coils was launched in 2016 based on practise coils made from copper. This paper provides a status of the production of the first low grade and full performance coils and describes the production process and applied quality control. Furthermore an outlook for the prototype assembly is provided.
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