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In recent years, wind turbines have been growing in size and became more lightweight and thus more flexible. Spatial variation in the wind speed results in asymmetrical blade loads, which include a periodic component increasing with growing wind turbine size. Asymmetrical blade loads can be reduced by individual blade pitch control in general and repetitive control can reduce especially the periodical parts of the loads. We investigate, how a repetitive control based individual blade pitch controller as extension to an existing collective pitch controller can reduce periodical loads resulting from unsteady non-uniform wind conditions under consideration of variable rotor speeds. As plant, we use a simulation model of a 3 MW wind turbine, developed by W2E Wind to Energy GmbH, and control it with a model predictive collective pitch controller. This controller is extended with the proposed repetitive individual pitch control scheme. This study shows, that the presented repetitive controller reduces especially the tower yaw moments by up to 65% and higher harmonics of the blade root moments by up to 30% at the cost of increased pitch activity. Hence, for the use of this controller one has to balance the load reduction of blades and tower with increased loads of the pitch actuators.

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Model predictive control (MPC) is a strong candidate for modern wind turbine control. While the design of model predictive wind turbine controllers in simulations has been extensively investigated in academic studies, the application of these controllers to real wind turbines reveals open research challenges. In this work, we focus on the validation of a linear time-variant MPC system for a 3 MW wind turbine in a full-scale field test. First, the study proves the MPC’s capability to control the real wind turbine in the partial load region. Compared to the turbine’s baseline PID controller, the MPC system offers similar results for the electrical power output and for the occurring mechanical loads. Second, the study validates a previously proposed, simulation-based rapid control prototyping process for a systematic MPC development. The systematic development process allows to completely design and parameterize the MPC system in a simulative environment independent of the real wind turbine. Through the rapid control prototyping process, the MPC commissioning in the wind turbine’s programmable logic controller can be realized within a few hours without any modifications required in the field. Thus, this study establishes the proof of concept for a linear time-variant MPC system for a 3 MW wind turbine in a full-scale field test and bridges the gap between the control design and field testing of MPC systems for wind turbines in the multi-megawatt range.

Modern multi-megawatt wind turbines require powerful control algorithms which consider several control objectives at the same time and respect process constraints. Model predictive control (MPC) is a promising control method and has been a research topic for years. So far, very few studies evaluated MPC algorithms in field tests. This work aims to prepare a real-time MPC system for a full-scale field test in a 3 MW wind turbine. To this end, we introduce a weight-scheduling scheme for a linear time-variant MPC in order to ensure control operation over the entire operating range from the partial to the full load range. We use a rapid control prototyping process, in particular with comprehensive software-in-the-loop (SiL) tests, in order to design and validate the MPC system for the field test.In this contribution, we present the implementation of the linear time-variant MPC with weight-scheduling to be tested in the field test. With the weight-scheduling for the optimization problem inside the MPC, we achieved good performance over the entire operating range of the wind turbine. In the SiL tests, the proposed MPC algorithm achieved loads, comparable to the baseline controller of the wind turbine and improved the reference tracking of the power output and the rotational speed. The proposed linear time-variant MPC with weight-scheduling is fully validated in the presented software-in-the-loop tests and is ready for full-scale field test in the 3 MW wind turbine. We present the experimental field test results of the introduced MPC system in a separated contribution.

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