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Porous NiTi scaffolds display unique bone-like properties including low stiffness and superelastic behavior which makes them promising for biomedical applications. The present article focuses on the techniques to enhance superelasticity of porous NiTi structures. Selective Laser Melting (SLM) method was employed to fabricate the dense and porous (32-58%) NiTi parts. The fabricated samples were subsequently heat-treated (solution annealing + aging at 350 °C for 15 min) and their thermo-mechanical properties were determined as functions of temperature and stress. Additionally, the mechanical behaviors of the samples were simulated and compared to the experimental results. It is shown that SLM NiTi with up to 58% porosity can display shape memory effect with full recovery under 100 MPa nominal stress. Dense SLM NiTi could show almost perfect superelasticity with strain recovery of 5.65 after 6% deformation at body temperatures. The strain recoveries were 3.5, 3.6, and 2.7% for samples with porosity levels of 32%, 45%, and 58%, respectively. Furthermore, it was shown that Young's modulus (i.e., stiffness) of NiTi parts can be tuned by adjusting the porosity levels to match the properties of the bones.

NiTiHf-based shape memory alloys have been receiving considerable attention for high temperature, high strength and two-way shape memory applications since they could have transformation temperatures above 100°C, shape memory effect under high stress (above 500 MPa) and superelasticity above 100°C. Moreover, their shape memory properties can be tailored by microstructural engineering. However, NiTiHf-based alloys have some drawbacks such as low ductility and high slope in stress induced martensite transformation region. In order to overcome these limitations, studies have been focused on microstructural engineering by aging, alloying and processing. It has been revealed that microstructural control is crucial to govern the shape memory properties (e.g. transformation temperatures, matrix strength, shape recovery strain, twinning type, etc.) of NiTiHf-based alloys. A summary of the most recent improvements on selected NiTiHf-based systems is presented to point out their significant shape memory properties, effects of alloying, aging and microstructure of transforming phases and precipitates.

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The effects of heat treatment on the shape memory characteristics of a polycrystalline Ni 50.3 Ti 29.7 Hf 20 alloy were studied via thermal cycling under stress and isothermal stress cycling experiments in tension. It was revealed that transformation temperatures could be increased above 100 °C with aging at temperature above 500 °C and in particular were stabilized against stress-free thermal cycling after aging at 500 °C. Recoverable strain of ~5% was observed for the as-extruded samples and decreased to ~4% after aging due to the formation of non-transformable precipitates. The aged alloys demonstrated near perfect shape memory effect under tensile stresses as high as 700 MPa and perfect superelasticity at temperatures up to 230 °C. Finally, the tension-compression asymmetry observed in NiTiHf alloys was discussed.