The cement industry is responsible for about 6% of all CO 2 emissions in the environment and numerous waste products out from the industries which is generating a lots of dumping problems and global warming. The main aim of this present study is to experimentally study the influence of partial replacement of cement with fly ash (FA) and partial replacement of fine aggregate with iron slag (IS) on the mechanical properties of concrete. Totally 10 mixes were prepared with 10, 20 and 30% replacements level of cement with fly ash and fine aggregate is replaced with 10, 20 and 30% by steel slag. The compressive and splitting tensile strength tests were found out after 7, 14, 28 and 7, 28 days age of curing for all the mixes respectively. Results were compared with conventional concrete and the optimum replacement percentage of FA and IS has reported.
Cement mortar or slurry is an essential material for production of Slurry Infiltrated Fibrous Concrete (SIFCON) structural components. However, there have been limited technical data available for deciding a suitable mix proportions and water cement ratio. For achieving a good quality of mortar mix or slurry with specific strength requirement and satisfactory level of workability for proper infiltration ability of cement slurry fibrebed. The preliminary study was carried out to select suitable mix and W/C from various mixes (1:1, 1:1.5 &1:2) and W/C (0.4, 0.45 & 0.5)on fresh and hardened properties of cement mortar. The optimum mix proportion and water cement ratio were obtained on workability (flow table test) and compressive strength of cement mortar are found to be as 1:1 and 0.40 respectively for fabrication of SIFCON. The main focus of this investigation on the behaviour of SIFCON contains various volume fraction of fibre content with an optimum mix(1:1) and W/C (0.4) under static loading. Hooked end steel fiber length of 30mm and tensile strength of 1050MPais used throughout the entire investigations. Cubes of 100 x 100 x 100mm for compressive strength and cylinders of 100mm diameter and 200mm height for split tensile strength were cast and tested at 3, 7 and 28 days. For flexural strength, three SIFCON beams of length 1200mm and cross section of 100mmx 200mm were cast and tested at 28 days under three point bending. The parameters like fracture energy, load deflection response, split tensile strength and compressive strength were found and compared the results with conventional mix. The test results observed that the strength performances were greatly improved due to addition of fibre by volume fraction in SIFCON matrix. Also developed the regression model from the experimental results to estimate the compressive and split tensile strength and compared the predicted values with the experimental values.
Cement manufacturing industry has been a great contributor to global warming which poses global threat. This novel paper investigates the possibilities of reducing the amount of cement used in a conventional flyash brick by replacing the cement with copper slag in various proportions to make way for substantial construction. Flyash bricks contribute less to global warming compared to chamber bricks, which involves lot of burning. Further substitution of cement with copper slag would significantly reduce its damage potential as copper slag itself is a by-product from copper manufacturing. A conventional flyash brick contains 5% of the entire mix as cement. This paper aims to replace the cement in flyash bricks in successive percentages of the entire mix i.e 1%, 2%, 3%, 4% and 5% with copper slag. The brick samples are then subjected to mechanical tests and durability tests as per IS 3495:1992 and IS 13757:1993. These data of the samples are compared with the normal flyash bricks to find the best proportion. The greatest advantage is the economic factor involved as 1kg of copper slag costs only 16% of that of cement, providing a greater scope for the implementation of this research in reality.
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