p-Xylene, the precursor for PET bottles, was synthesized at 90% yield by [4 + 2] cycloaddition of biomass-derived ethylene and dimethylfuran followed by subsequent dehydration with Beta zeolite. Scheme 1 Diels-Alder cycloaddition of dimethylfuran [1] and ethylene produces an oxa-norbornene cycloadduct [2] which dehydrates to p-xylene [3]. Water hydrolyzes dimethylfuran [1] to 2,5-hexanedione [4] in equilibrium. † Electronic supplementary information (ESI) available. See
Renewable production of p-xylene from [4 + 2] Diels− Alder cycloaddition of 2,5-dimethylfuran (DMF) and ethylene with H−Y zeolite catalyst in n-heptane solvent is investigated. Experimental studies varying the solid acid catalyst concentration reveal two kinetic regimes for the p-xylene production rate: (i) a linear regime at low acid site concentrations with activation energy E a = 10.8 kcal/mol and (ii) a catalyst-independent kinetic regime at high acid site concentrations with activation energy E a = 20.1 kcal/mol. We carry out hybrid QM/MM calculations with a three-layer embedded cluster ONIOM model to compute the energetics along the main reaction pathway, and a microkinetic model is constructed for the interpretation of the experimental kinetic data. At high solid acid concentrations, p-xylene production is limited by the homogeneous Diels−Alder reaction, whereas at low acid concentrations, the overall rate is limited by the heterogeneously catalyzed dehydration of the Diels−Alder cycloadduct of DMF and ethylene because of an insufficient number of acid sites, despite the dehydration reaction requiring significantly less activation energy. A reduced kinetic model reveals that the production of p-xylene follows the general kinetics of tandem reactions in which the first step is uncatalyzed and the second step is heterogeneously catalyzed. Reaction orders and apparent activation energies of quantum mechanical and microkinetic simulations are in agreement with experimental values.
The electrocatalytic hydrogenation of biomass derived oxygenates in a continuous electrocatalytic membrane reactor presents a promising method of fuel and chemical production that minimizes usage of solvents and has the potential to be powered using renewable electricity. In this paper we demonstrate the use of a continuous-flow electrocatalytic membrane reactor for the reduction of aqueous solutions of furfural into furfuryl alcohol (FA), tetrahydrofurfuryl alcohol (THFA), 2-methylfuran (MF) and 2-methyltetrahydrofuran (MTHF). Protons needed for hydrogenation were obtained from the electrolysis of water at the anode of the reactor. Pd was identified as the most active monometallic catalyst of 5 different catalysts tested for the hydrogenation of aqueous furfural with hydrogen gas in a high-throughput reactor.Thus Pd/C was tested as a cathode catalyst for the electrocatalytic hydrogenation of furfural. At a power input of 0.1W, Pd/C was 4.4 times more active ( per active metal site) as a cathode catalyst in the electrocatalytic hydrogenation of furfural than Pt/C. The main products for the electrocatalytic hydrogenation of furfural were FA (54-100% selectivity) and THFA (0-26% selectivity). MF and MTHF were also detected in selectivities of 8%. Varying the reactor temperature between 30 °C and 70 °C had a minimal effect on reaction rate for furfural conversion. Using hydrogen gas at the anode, in place of water electrolysis, produced slightly higher rates of product formation at a lower power input. Sparging hydrogen gas on the cathode had no effect on reaction rate or selectivity, and was used to examine the addition of recycling loops to the continuous electrocatalytic membrane reactor. † Electronic supplementary information (ESI) available. See
Acetone was electrocatalytically reduced to isopropanol in a proton-exchange-membrane (PEM) reactor on an unsupported platinum cathode. Protons needed for the reduction were produced on the unsupported Pt-Ru anode from either hydrogen gas or electrolysis of water. The current efficiency (the ratio of current contributing to the desired chemical reaction to the overall current) and reaction rate for acetone conversion increased with increasing temperature or applied voltage for the electrocatalytic acetone/water system. The reaction rate and current efficiency went through a maximum with respect to acetone concentration. The reaction rate for acetone conversion increased with increasing temperature for the electrocatalytic acetone/hydrogen system. Increasing the applied voltage for the electrocatalytic acetone/hydrogen system decreased the current efficiency due to production of hydrogen gas. Results from this study demonstrate the commercial feasibility of using PEM reactors to electrocatalytically reduce biomass-derived oxygenates into renewable fuels and chemicals.
Tandem Diels–Alder cycloaddition and subsequent dehydration of dimethylfuran and ethylene produces renewablep-xylene with an H-BEA zeolite catalyst.
This study demonstrates that an electrochemical dehydrogenation process can be used to oxidize glycerol to glyceraldehyde and glyceric acid even without using stoichiometric chemical oxidants. A glyceric acid selectivity of 87.0 % at 91.8 % glycerol conversion was obtained in an electrocatalytic batch reactor. A continuous-flow electrocatalytic reactor had over an 80 % high glyceric acid selectivity at 10 % glycerol conversion, as well as greater reaction rates than either an electrocatalytic or a conventional catalytic batch reactor.
We performed kinetics experiments and quantum calculations to investigate the reaction of furan to benzofuran catalyzed by the acidic zeolite HZSM-5, which is a key step in the conversion of biomass to biofuels through catalytic fast pyrolysis. The reaction was studied experimentally by placing the zeolite in contact with solution-phase furan and detecting the benzofuran product over the temperature range 270−300 °C, yielding an apparent activation energy of 72 ± 3 kJ/mol. The reaction was modeled in gas and zeolite phases to determine the energetics of the following two competing pathways: a Diels−Alder mechanism often assumed in interpretations of experimental data and a ring-opening pathway predicted by the chemoinformatic software RING. Quantum calculations on the zeolite/guest system were performed using the ONIOM embedded cluster approach. We computed the energetics of reactants, products, and all intermediate steps. Locating relevant transition states fell beyond our computational resources because of system size and the ruggedness of the energy landscape. The Diels−Alder mechanism in the gas phase was found to pass through a high-energy intermediate roughly 380 kJ/mol above the reactant energy, which reduces to approximately 200 kJ/ mol in HZSM-5. In contrast, the ring-opening mechanism passes through a gas-phase intermediate roughly 500 kJ/mol above the reactant energy, which falls to approximately 50 kJ/mol in HZSM-5. The energy of the ring-opening mechanism over HZSM-5 fits into the experimentally determined energy "budget" of 72 ± 3 kJ/mol. These experimental and computational results highlight the importance of the ring-opening mechanism for this key step in making biofuels. Our results strongly indicate that, in the cavities of HZSM-5, the condensation of two furan molecules to form benzofuran and water does not proceed by a Diels− Alder reaction between the reactants.
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