Additive manufacturing has gained popularity among material scientists, researchers, industries, and end users due to the flexible, low cost, and simple manufacturing process. Among number of techniques, fused deposition modeling (FDM) is the most recognized technology due to easy operation, lower environmental degradation, and portable apparatus. Despite numerous advantages, the limitations of this technique are poor surface finish, dimensional accuracy, and mechanical strength, which must be improved. The present study focuses on the implementation of the genetic algorithm and Taguchi techniques to achieve minimum dimensional variability of FDM parts especially for polymeric biocomposites. The output has been measured using standard testing techniques followed by Taguchi and genetic algorithm analyses. Four response variables were measured and were converted into single variable with combination of different weightages of each response. Maximum weightage was given to width of FDM polymeric biocomposite parts which may play critical role in biomedical and aerospace applications. The advanced optimization and production techniques have yielded promising results which have been validated by advanced algorithms. It was found that layer thickness and orientation angle were significant parameters which influenced the dimensional accuracy whereas best fitness value was 0.377.
Fused deposition modelling (FDM) is a technique of additive manufacturing used to fabricate a 3D (three-dimensional) model with layer-by-layer deposition of required materials with less material wastage. FDM is used to make any objects with a meager cost, but also there are some negative points related to less strength, less accuracy, and less surface finish. In this study, acrylonitrile butadiene styrene (ABS) is printed using an FDM printer to investigate the effects of various changing parameters like nozzle temperature (°C), infill pattern, and printing speed (mm/s) on surface roughness and thickness measurement. Experiments are designed using the Taguchi L9 orthogonal array method and ANOVA method. For obtaining an increase in surface roughness, the most influencing factor is printing speed with 83.41% contribution, and the effect of nozzle temperature is 9.04%. Lesser printing speed enhances the surface finish and, in the case of thickness and outer dimension of all the printed samples, results are almost constant. Regression analysis is performed to formulate the single-objective equations, and a genetic algorithm (GA) is applied to optimize the values of process parameters.
Three-dimensional finite element analysis has been carried out in order to study the response of retaining walls subjected to lateral earth pressure using ABAQUS/CAE. This study consists of analysis and design of cantilever, gravity type, and precast concrete retaining wall. It also shows comparative study such as distribution of stresses along with the deflection throughout the height of the retaining walls. The mathematical analysis procedure is adopted that entails selecting dimensions to meet the requirements of several codes and then evaluating the stability of the entire whenever the backfill load works on the wall. The stability of retaining walls in terms of sliding and overturning is evaluated. The three specified walls are then investigated using the ABAQUS software, and their behaviour is studied. In this analysis process, two components of the formed concrete wall; one is a base plate and another component is a cantilever sandwich panel, were projected. A headed anchor joins the prefabricated cantilever wall to the base plate, keeping the slab and wall together while also maintaining their integrity in the specific positions. The system requires a unique construction method for final assembly. Mainly two steps were followed for analysis: first, the different components for shear and bending moments, namely, heel and footplates, were designed, and then, the stability of the whole structure under load was evaluated. The ABAQUS program was used to simulate and analyse the stability of various walls, including traditional and precast concrete retaining walls. It was found on the basis of the observation that the prefabricated retaining wall is the most viable option out of the three as the stress and deflection in the former type are lowered.
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