This is an Open Access article distributed under the terms of the Creative Commons Attribution-Noncommercial 4.0 Unported License, permitting all non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
This is an Open Access article distributed under the terms of the Creative Commons Attribution-Noncommercial 4.0 Unported License, permitting all non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
Different types of coal have different characteristics and performances. In thermal coal plant, deposition of coal ash inside the furnace causes slag formation inside the boiler rear path and consequently reduces the heat transfer process and boiler efficiency. Besides, accumulation of ash on the boiler tube surfaces form layers of slags and blocks the flue gas flow out of the boiler. Therefore, the purpose of this study is to investigate the relationship between sub-bituminous coal base acid ratio towards the heat transfer process inside large-scale boilers. The base acid ratio for sub-bituminous coal is measured before firing inside large-scale boiler of studied the thermal plant which has a generation capacity of 700 MW. This study found correlation between high furnace rear path temperature (FRPT) that is observed to be above 800℃, with the build up of ash accumulation inside the boiler, for the studied coal. Thus, a high base acid ratio causes the accumulation of coal ash, thus reducing the heat transfer process which results in high FRPT of the boiler. Therefore, it proves that a base acid ratio is an indicator for coal performance during firing inside the boiler.
Fossil fuels such as coal, gas, and distillate are the core fuels for thermal plants. The thermal coal-fired power plant accounts for 40% of global electricity generation. The thermal coal plant is expected to continue generating electricity until 2040, covering roughly 60-75% of the energy demand. Coal is largely used as fuel in thermal power plants in generating electricity. Coal ash causes slagging and fouling at the boiler in the furnace, superheater tube, and pendant tube. Thus, the prediction of coal slagging and fouling is imperative for forecasting boiler repair work and outage. Therefore, this study was conducted in a thermal coal-fired power plant generating 700 megawatts. X-ray diffraction analysis (XRD) was applied to analyze the ash composition. A coal sintering method was developed as an indicator to predict ash slagging. Several coals with different characteristics were selected to conduct the coal ash analysis. Furthermore, sub-bituminous coal sintering indexes for predicting coal ash slagging factors were also developed. From this study, there are minimal ash deposition tendencies for sub-bituminous coal ash with a low sinter ratio of 0.2, whereas the ash deposition tendencies are high for high sinter ratios of 0.8 and above.
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