Assuming a sinusoidal machining force, the forced vibration of a machine tools' hexapod table in different directions is addressed in the present study. A vibration model for the hexapod table is developed and the relevant explicit equations are derived. In the vibration equation of the table, the pods are assumed as spring-damper systems and the equivalent stiffness and damping of the pods are evaluated using experimental results obtained by modal testing on one pod of the hexapod table. The results of the analytical approach have been verified by FEM simulation. The theoretical and FEM results exhibit similar trends in changes and are close to each other. The vibration of the table in different positions has been studied for rough and finish machining forces for both down and up milling. The ranges of resonance frequencies and vibration amplitudes have also been investigated. The safe functional modes of the table in terms of its upper platform's position have subsequently been determined.
Machine tool vibrations have great impact on machining process. In this paper the dynamic behavior and modal parameters of milling machine is presented. For this purpose, the CAD model of the milling machine structure is provided in CATIA and then Natural frequencies and mode shapes of the machine tool structure are carried out through FEM modal analysis under ANSYS Workbench. The model is evaluated and corrected with experimental results by modal testing on FP4M milling machine. Finally, the natural frequencies and mode shapes obtained by both experimental and FEM modal analysis are compared. The results of two methods are in widely agreement.
This paper addresses the kinematical and dynamical analyses of a novel linearly actuated 4-DOF parallel kinematic machine, composing 3 translational and 1 rotational motion abilities. For this purpose, first, based on the closed loop vector theorem, the inverse kinematical relations of position, velocity and acceleration are derived. Then, employing the Euler's method, dynamics of the mechanism is analyzed. Afterward, a simulated dynamic model of the presented mechanism is developed utilizing SimMechanics, and for a specified trajectory of the moving platform, the applied forces are determined via two above mentioned methods. The results indicated that the two analytical and simulated models are in close accordance with together. Also, for different trajectories, the difference between the forces obtained from analytical model and the simulated one was less than 0.1 (N), which designates the accuracy of the model.
The vibration of the machine tool has important effect on machining quality of parts. So, in this paper, the dynamic behavior and modal parameters of the vertical moving table of the 4-DOF parallel machine tool are studied using the FEM and experimental methods. The prepared model of the vertical moving table in Solidworks is exported to ANSYS environment. Then, its natural frequencies and mode shapes are extracted using the modal analysis. Then having the FEM results, the exact modal data of the vertical moving table is obtained by the experimental tests. The exciting conditions of the machine tool table are obtained through modeling of machining operations. Finally, the resonance situations of the table are found using the modal data of the table and the cutting parameters of the machine tool. The results of this research can help the machine tool operator to avoid the vibration condition through correct selection of the cutting parameters.
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