Flow in a channel with corrugated walls has been studied, with the primary goal of establishing channel geometries that enhance achievable mixing at possibly low drag increase. The wall corrugation has the form of a sinusoidal wave oriented transversely, i.e., the lines of constant elevation (or phase) are parallel to the direction of the flow. The analysis is performed up to the Reynolds numbers resulting in the formation of secondary states. The first part of the analysis is focused on the properties of the two-dimensional, base flow. Mainly, the dependence of the drag on the channel’s geometry is characterized. The second part of the analysis discusses the onset of the three-dimensional traveling wave instability. Linear stability is investigated by the Direct Numerical Simulation of the Navier-Stokes equations. Critical conditions for the onset of instabilities at a range of geometric parameters are determined. Finally, nonlinear saturation of the unstable modes and the resulting secondary flows is examined. It is shown that the drag reduction property of the base flow can be maintained in the state resulting from non-linear saturation of the disturbance.

We demonstrate that an intensive stirring can be achieved in laminar channel flows in a passive manner by utilizing the recently discovered instability waves which lead to chaotic particle movements. The stirring is suitable for mixtures made of delicate constituents prone to mechanical damage, such as bacteria and DNA samples, as collisions between the stream and both the bounding walls as well as mechanical mixing devices are avoided. Debris accumulation is prevented as no stagnant fluid zones are formed. Groove symmetries can be used to limit stirring to selected parts of the flow domain. The energy cost of flows with such stirring is either smaller or marginally larger than the energy cost of flows through smooth channels.

An analysis of flows in converging–diverging channels has been carried out with the primary goal of identifying geometries which result in increased mixing. The model geometry consists of a channel whose walls are fitted with spanwise grooves of moderate amplitudes (up to 10 % of the mean channel opening) and of sinusoidal shape. The groove systems on each wall are shifted by half of a wavelength with respect to each other, resulting in the formation of a converging–diverging conduit. The analysis is carried out up to Reynolds numbers resulting in the formation of secondary states. The first part of the analysis is based on a two-dimensional model and demonstrates that increasing the corrugation wavelength results in the appearance of an unsteady separation whose onset correlates with the onset of the travelling wave instability. The second part of the analysis is based on a three-dimensional model and demonstrates that the flow dynamics is dominated by the centrifugal instability over a large range of geometric parameters, resulting in the formation of streamwise vortices. It is shown that the onset of the vortices may lead to the elimination of the unsteady separation. The critical Reynolds number for the vortex onset initially decreases as the corrugation amplitude increases but an excessive increase leads to the stream lift up, reduction of the centrifugal forces and flow stabilization. The flow dynamics under such conditions is again dominated by the travelling wave instability. Conditions leading to the formation of streamwise vortices without interference from the travelling wave instability have been identified. The structure and the mixing properties of the saturated states are discussed.

Flow in a finite-width rectangular duct with a corrugated top-bottom wall has been studied. The primary goal is to establish geometries that allow early flow destabilization at a possibly low drag increase. The flow is assumed periodic in the streamwise direction and bounded by the duct sidewalls in the spanwise direction; the top and bottom wall corrugations have a form of sinusoidal waves oriented transversely to the flow and form longitudinal grooves; i.e., the lines of constant elevation (or phase) are parallel to the direction of the flow. The analysis is performed up to the Reynolds numbers resulting in the formation of secondary states. The first part of the analysis is focused on the properties of the two-dimensional base flow. Mainly, the dependence of hydraulic losses and drag reducing properties on duct’s geometry is characterized. The second part of the analysis discusses the onset of the three-dimensional travelling wave instability over a wide spectrum of geometric configurations. Linear stability is investigated by means of the direct numerical simulation of the Navier-Stokes equations. Critical conditions for the onset of instabilities at a range of geometric parameters are determined. Finally, the nonlinear saturation of unstable modes and the resulting secondary flows are examined. We have shown that in the state resulting from the nonlinear saturation of the disturbance, the flow becomes more complex while the drag reducing properties of the base flow can be maintained.

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