Present investigation focusses on combined effect of B4C and SiC on the improvement in hardness with an average size of 35-40μm on Al6061 hybrid composite. Composites are produced by stir casting process. The effect of artificial aging treatment with different aging temperatures of 100, 150 and 200OC on the improvement in hardness is also investigated. Optical micrographs and Brinell hardness number have been discussed. An attempt is made to find out the intermetallic phase responsible for strengthening by Transmission Electron Microscopy. Due to positive response to age hardening treatment there is an improvement in the mechanical properties of Al6061 alloy & its hybrid composite. The aging kinetics is more accelerated in case of hybrid composites as compared to unreinforced Al6061 alloy because of presence of reinforcement particulate, which act as nucleation site for precipitation. Artificially aged at 100OC shows improvement in hardness by 120-220% due to the precipitation of secondary solute rich phase of alloying elements as compared Al6061 alloy.
Abstract. The importance of medium carbon steels as engineering materials is reflected by the fact that out of the vast majority of engineering grade ferrous alloys available and used in the market today, a large proportion of them are from the family of medium carbon steels. Typically medium carbon steels have a carbon range of 0.25 to 0.65% by weight, and a manganese content ranging from 0.060 to 1.65% by weight. Medium carbon steels are more resistive to cutting, welding and forming as compared to low carbon steels. From the last two decades a number of research scholars reported the use of verity of heat treatments to tailor the properties of medium carbon steels. Spheroidizing is the novel industrial heat treatment employed to improve formability and machinability of medium/high carbon low alloy steels. This exclusive study covers procedure, the effects and possible outcomes of various heat treatments on medium carbon steels. In the present work, other related heat treatments like annealing and special treatments for property alterations which serve as pretreatments for spheroidizing are also reviewed. Medium carbon steels with property alterations by various heat treatment processes are finding increased responsiveness in transportation, aerospace, space, underwater along with other variegated fields. Improved tribological and mechanical properties consisting of impact resistance, stiffness, abrasion and strength are the main reasons for the increased attention of these steels in various industries. In the present scenario for the consolidation of important aspects of various heat treatments and effects on mechanical properties of medium carbons steel, a review of different research papers has been attempted. This review may be used as a guide to provide practical data for heat treatment industry, especially as a tool to enhance workability and tool life.
Abstract. The importance of medium carbon steels as engineering materials is reflected by the fact that out of the vast majority of engineering grade ferrous alloys available and used in the market today, a large proportion of them are from the family of medium carbon steels. Typically medium carbon steels have a carbon range of 0.25 to 0.65% by weight, and a manganese content ranging from 0.060 to 1.65% by weight. Medium carbon steels are more resistive to cutting, welding and forming as compared to low carbon steels. From the last two decades a number of research scholars reported the use of verity of heat treatments to tailor the properties of medium carbon steels. Spheroidizing is the novel industrial heat treatment employed to improve formability and machinability of medium/high carbon low alloy steels. This exclusive study covers procedure, the effects and possible outcomes of various heat treatments on medium carbon steels. In the present work, other related heat treatments like annealing and special treatments for property alterations which serve as pretreatments for spheroidizing are also reviewed. Medium carbon steels with property alterations by various heat treatment processes are finding increased responsiveness in transportation, aerospace, space, underwater along with other variegated fields. Improved tribological and mechanical properties consisting of impact resistance, stiffness, abrasion and strength are the main reasons for the increased attention of these steels in various industries. In the present scenario for the consolidation of important aspects of various heat treatments and effects on mechanical properties of medium carbons steel, a review of different research papers has been attempted. This review may be used as a guide to provide practical data for heat treatment industry, especially as a tool to enhance workability and tool life.
Due to growing environmental concerns and economical and social problems in manufacturing sectors, there is a huge demand for the substitution of existing cutting fluids. Further, the cutting fluids selected are expected to reduce the cutting force, improve the surface roughness and also minimize the tool wear during machining operations. Hence, this paper discusses the tribological and morphological behaviour of AISI 316L stainless steel while turning under minimum quantity lubrication (MQL) such as oil–water emulsion, mineral oil, simarouba oil, pongam oil and neem oil based on Taguchi L25 orthogonal array. From the extensive experimentation, it was observed that neem oil MQL with cutting speed of (140, 140, 60 m/min), feed of (0.30, 0.20, 0.10 mm/rev) and depth of cut of (1.0, 1.0, 1.0 mm) resulted in the lowest surface roughness (0.36 µm),cutting force (235.34 N) and tool wear (100.32 microns), respectively. Further, main effects plots and analysis of variance (ANOVA)can be successfully used to identify the optimum process input parameters and their percentage of contribution (P%) on the output parameters during turning of AISI 316L steel under MQL applications. The results clearly indicate that from both an ecological and economical standpoint, neem oil is the most effective lubricant in reducing cutting forces, tool wear and surface roughness during turning of AISI 316L stainless steel under MQL.
AISI4340 steel is the medium carbon low-alloy steel has got excellent prominence as a construction material. This steel is spheroidised on heating to the intercritical temperature range by different time intervals with the objective of increasing the number and fineness of the spheroids of cementite particles. A 9 hours, spheroidisation shows better spheroids of cementite particles. To study the effect of initial room temperature structure on spheroidisation primary heat treatments like normalising and hardening are carried out for as-bought steel. Tensile property (yield strength, ultimate tensile strength and percentage elongation), hardness (Rockwell C scale) and micro-structural features and microhardness of micro-phases (ferrite and cementite) are studied. A continuous reduction in the tensile strength, hardness and improvement in ductility, is observed with the increase in spheroidisation time is observed in all the spheroidisation paths. Also, increased spheroidisation time shows a lesser aspect ratio for spheroids. The micro-structure shows partial spheroidisation in all the conditions with more number of spheroids in normalised condition and finer size in Harisha S R ABOUT THE AUTHORS Harisha S R is Assistant Professor in Mechanical & Manufacturing Engineering, MIT, MAHE, Manipal. He has about 9 years of experience in teaching. Sathyashankara Sharma is working as Professor and Head in the Department of Mechanical & Manufacturing Engineering, MIT, MAHE, Manipal. He holds B.E. (Industrial and Production Engineering), M.Tech. (Materials Engineering) and Ph.D. (MaterialsEngineering) degrees. He has 33 years of teaching experience. His area of interest includes Engineering materials, Heat treatment of metals and composites, Machinability and Deformation behaviour of metals and composites. He has published more than 200 papers in journals and conferences.
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