The study presented in this paper is focused on the effect of surfaces roughness of pure aluminium A1100 on the cold work extrusion process by three different angles of taper die. Different angles of taper die will affect the surface roughness of the workpiece. To protect the surface and to reduce friction, lubricants are often used in extrusion process [1]. Different lubricants may have different optimum taper die angle that are suitable to be applied. Two types of materials used in this experiment are steel SKD 11 for taper die and aluminium A1100 for workpiece and different angles applied are 30o, 45o, and 60o. Moreover, with respect to each angle, three different types of lubricants were used which are Daphne Draw S Series, Palm Olein, and EFB bio oil. The Universal Testing Machine and Surface Roughness Tester were used in this experiment. The result obtained from the experiment shows that at 30o of taper die angle were producing the smooth product surfaces for each lubricant and Daphne Draw S Series could reduce the surface roughness compared to other lubricant test.
The paper discusses the crushing behavior of glass fibre reinforced epoxy (GRE) pipes under hydrothermal ageing condition. This study determines the behavior of the GRE pipes when subjected to different ageing periods and temperatures. Hydrothermal ageing has been found to cause degradation between resin and fibre interface thus causing the reduction in the strength of composite laminates. The pipes were subjected to hydrothermal condition to simulate and precipitate ageing by immersing the pipe samples in water at 80°C for 250, 500, and 1000 hours. Compression tests were carried out using Universal Testing Machine (UTM) for virgin condition and aged samples in accordance with ASTM D695 standard. The maximum force at the initial failure region is observed for each of the conditioned pipes. The results show that the strength of the matrix systems was considerably degraded due to the plasticization of the matrix system.
The paper discusses the crushing behavior of various winding angles of glass fibre reinforced epoxy (GRE) pipes at elevated temperatures. Two different winding angles of composite pipes were chosen for the study; ± 55°, ± 63°. GRE pipes angled ± 55° and ± 63° are compressed using Universal Testing Machine (UTM) at room temperature and elevated temperatures of 45°C, 65°C, and 95°C according to ASTM D695-10 standard. The temperatures were chosen based on the glass transition temperature (Tg) that was measured earlier. The results show that as the temperature is increased, the compressive strength significantly degraded. This is due to the change in the properties of the GRE pipe from a rigid state to a more rubbery state as the composite pipe reached Tg. GRE pipe with winding angle ± 55° show a higher compressive strength compared to ± 63°.
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