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Purpose The purpose of the study is to explore the potential possibility of using the conductive and piezoresistive nanocomposites that consist of insulating poly(dimethylsiloxane), a very popular silicone polymer, and the amazing properties of carbon nanotubes (CNT) in sensing applications. This nanocomposite is prepared by an optimized process to achieve a high-quality nanocomposite with uniform properties. Design/methodology/approach The optimized process achieved in this study to provide PDMS/CNT nanocomposite includes the appropriate use of ultrasonic bath, magnetic stirrer, molding and curing in certain circumstances that results in obtaining high-quality nanocomposite with uniform properties. Experiments to characterize the influence of some factors such as pressure, temperature and the impact of CNT’s concentration on the electrical properties of the prepared nanocomposite have been designed and carried out. Findings The obtained preparing method of this nanocomposite is found to have better homogeneity in comparison to other methods for CNT/PDMS nanocomposite. This nanocomposite has both desirable properties of the PDMS elastomer and the additional conductive CNT, and it can be used to create all-polymer systems. Furthermore, the conductivity values of these nanocomposites can be changed by varying some factors such as temperature and pressure, so that those can be used in temperature- and pressure-sensoring applications. Originality/value In the present research, a convenient, inexpensive and reproducible method for preparing CNT/PDMS nanocomposite was investigated. These nanocomposites with the unique properties of both PDMS elastomer and CNTs and also with high electrical conductivity, piezoresistive properties and temperature dependent resistivity can be used in different sensoring applications.