Surface roughness of specimens is an important area of research since it influences the performance of machined parts. Meanwhile, employing a vision system to judge the roughness of the machined surface of specimens via captured images acquired from the specimen is an innovative and extensively used method. In this investigation, a vision system is used to capture the SEM images of the machined surface. The two-dimensional images of the machined surface of the Nimonic263 alloy are used to approximate the profile of the surface of specimens in finish turning. Surface roughness was detected in simulated images of specimens in a variety of machining conditions using the imaging technology. In this research work, the surface texture is extracted using a technique that combines 2D surface images and wavelet transform approach. The 2D wavelet transform has the capability to disintegrate a machined surface image into multiresolution depiction for several surface characteristics and can be utilized for surface evaluation. The difference in the histogram frequency of an illuminated region of interest (ROI) from turned surface images was analyzed to aid in the evaluation of surface roughness with an average prediction error of less than 3.2%.
In this present paper, the machine learning approach is used to optimize, model, and predict the factors during drilling Nimonic C263 under dry mode. Nimonic C263 is tough to machine aero alloys, and it is required to find a predictive model and to optimize the factors in drilling this alloy before the actual machining process. It helps to avoid the actual machining cost and material cost. Experimental trails are planned based on Taguchi analysis, and L27 orthogonal array was chosen. Speed, feed, and approach angle of drill were considered as controlling factors, and cutting force and surface roughness were considered as responses. The feed forward neural network (FFNN) was used to develop a predictive model. The prediction capability was validated with a predictive model developed by Taguchi analysis. Furthermore, ANOVA (analysis of variance) analysis was done to find out the most influence factor on the responses.
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