In this work, the main objective is to enhance the gas sensing capability through investigating the effect of Al and Mg doping on ZnO based sensors. ZnO, Mg1% doped ZnO, Al5% doped ZnO and (Al5%, Mg1%) co-doped ZnO nanoparticles (NPs) were synthesized by a modified sol-gel method. The structural characterization showed the hexagonal crystalline structure of the prepared samples. Morphological characterizations confirmed the nanometric sizes of the NPs (27–57 nm) and elemental composition investigation proved the existence of Al and Mg with low concentrations. The optical characterization showed the high absorbance of the synthesized samples in the UV range. The gas sensing performances of the synthesized samples, prepared in the form of thick films, were investigated. Sensing tests demonstrated the high influence of the Al and Mg on the sensing performances towards H2 and CO gas, respectively. The 5A1MZO-based sensor exhibits high sensitivity and low detection limits to H2 (<2 ppm) and CO (<1 ppm). It showed a response around 70 (at 250 °C) towards 2000 ppm H2 and 2 (at 250 °C) towards CO.
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