High‐entropy alloy AlCrFeCoNi powder with a metastable body centered cubic (bcc) structure is produced by inert gas atomization. This state is largely preserved after processing the powder by high‐velocity‐oxygen‐fuel (HVOF) thermal spraying. A heat treatment is conducted with the objective to form a duplex structure comprising a ductile face centered cubic (fcc) phase. The formation of an additional fcc phase is accompanied by a decrease in hardness and a significant improvement of wear resistance. The alternative processing route, spark plasma sintering (SPS), causes a duplex bcc and fcc structure. Detailed analyses of phase formation and wear behavior for all production routes contribute to a better understanding of microstructural effects in high‐entropy alloys.
Injecting water in the air upstream of an axial compressor intake is an effective method to increase the efficiency and the power output of a gas turbine application especially at hot days. Reasoned by their complex two phase flow axial compressors which operate in wet compression mode are in the focus of present thermodynamic analysis, numerical investigations and experimental research. Recently the evaporation process of water droplets, especially at high temperature and pressure levels has been investigated with the laser based measurement technique Phase Doppler Particle Analyzer (PDPA) in detail in a stationary test rig at the University of Duisburg-Essen. The focus of these investigations has been laid on the analysis of the evaporation process in a free stream or cross flow behavior without droplet wall interaction. In this paper the first results of the novel four stage axial compressor test rig are published. This test rig is arranged for high amount of water injection with special optical access for laser based measurements. The first part of the paper outlines the general design, geometric facts and aerodynamic reference parameters of the test rig and gives an introduction to the installed conventional measurement technique. Discrete measurement results from dry runs are compared with CFD results to validate the gathered experimental data. In the second part of the paper the previously discussed dry runs are compared with measurement results of runs with water injection. The amount of water to air ratio is varied and the effects on the operating behavior of the four stage axial compressor are pointed out in detail. Furthermore results from the laser based PDPA measurements at the inlet and at the outlet of the compressor outline the impact on the water droplets moving through the compressor in wet compression mode.
The characteristic additive build-up at the laser beam melting technology provides the opportunity to freeform porous and defined structures at specific areas in one part. By adjusting the process parameters specific characteristics of the manufactured part such as density, permeability, pore size, porosity and shear strength can be realized. The manufacturing process of a test body is described in detail. The permeability of the manufactured parts is investigated experimentally. In addition a numerical model is build and the flow structure inside of the test body is illustrated. The numerically obtained results are compared to the experimentally obtained results. To show the advantages of this technology for future applications a numerical model of a porous blade surrounded by a hot gas flow and cooled from inside of the porous structure is investigated. The results show that the method to define the characteristics during the laser beam melting process has to be optimized.
The efficiency of gas turbine cycles can be enhanced by many applications and combinations according to the choice of the thermodynamic cycle. Gas turbine cycles which operate with humid air and water injection at different locations of the compressor are in the focus of present thermodynamic analysis and experimental research. Reasoned by their high potential in efficiency and power output augmentation, they have been implemented on many industrial gas turbines. The evaporation process of water droplets, especially at high temperature and pressure levels has been recently investigated with the laser based measurement technique Phase Doppler Particle Analyzer (PDPA) in detail in a stationary test rig at the University of Duisburg-Essen. The focus of these investigations was on the analysis of the evaporation process in a free stream or cross flow without droplet wall interaction [1–5]. In this paper the development of a novel four stage axial compressor test rig which is designed for water injection will be introduced and results of numerical investigations will be presented. This test rig has been designed to adopt the results from the stationary test rig to a real compressor. The first part of the paper deals with the mechanical and aerothermodynamic design of the test rig. Certain design parameters, the optical access for the PDPA measurements and a comparison between numerical and experimental results without water injection are outlined. In the second part of the paper, first comparative results from numerical investigations of the compressor performance in dry and wet compression operating conditions are presented. Furthermore, numerical results for droplet wall interaction in the four stage axial compressor are shown. This analysis outlines the need for further experimental research in the future to validate numerical methods with accurate droplet wall interaction behavior in turbomachines.
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