The mechanisms associated with the formation and growth of water droplets in the large low-pressure turbines used for electrical power generation are poorly understood and recent measurements have indicated that an unusually high loss is associated with the initial nucleation of these droplets. In order to gain an insight into the phenomena which arise in the turbine situation, some experiments were performed to investigate the behaviour of condensing steam flows in a blade passage. This study has revealed the fundamental significance of droplet nucleation in modifying the single-phase flow structure and results are presented which show the change in shock wave pattern when inlet superheat and outlet Mach number are varied. The trailing-edge shock wave structure appears considerably more robust towards variations of inlet superheat than purely one-dimensional considerations may suggest and the inadequacies of adopting a one-dimensional theory to analyse multi-dimensional condensing flows are demonstrated. Over a certain range of outlet Mach numbers an oscillating shock wave will establish in the throat region of the blade passage and this has been shown to interact strongly with droplet nucleation, resulting in a considerably increased mean droplet size. The possible implications of these results for turbine performance are also discussed.
In order to improve steam efficiency and reliability, the phenomena associated with the formation and growth of water droplets must be understood. This paper describes a theoretical investigation into flow behavior in the nucleating stage, where the predictions of a one-dimensional theory are compared with measured turbine data. Results indicate that droplet sizes predicted by homogeneous condensation theory cannot be reconciled with measurements unless fluctuating shock waves arise. Heterogeneous effects and flow turbulence are also discussed along with their implications for the condensation process.
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