Emulsion-based, resonant infrared matrix-assisted pulsed laser evaporation (RIR-MAPLE) has been demonstrated as an alternative technique to deposit conjugated polymer films for photovoltaic applications; yet, a fundamental understanding of how the emulsion target characteristics translate into film properties and solar cell performance is unclear. Such understanding is crucial to enable the rational improvement of organic solar cell (OSC) efficiency and to realize the expected advantages of emulsionbased RIR-MAPLE for OSC fabrication. In this paper, the effect of the primary solvent used in the emulsion target is studied, both experimentally and theoretically, and it is found to determine the conjugated polymer cluster size in the emulsion as well as surface roughness and internal morphology of resulting polymer films. By using a primary solvent with low solubility-in-water and low vapor pressure, the surface roughness of deposited P3HT and PCPDTBT polymer films was reduced to 10 nm, and the efficiency of P3HT:PC 61 BM OSCs was increased to 3.2% (∼100 times higher compared to the first MAPLE OSC demonstration [Caricato, A. P.; et al. Appl. Phys. Lett. 2012, 100, 073306]). This work unveils the mechanism of polymer film formation using emulsion-based RIR-MAPLE and provides insight and direction to determine the best ways to take advantage of the emulsion target approach to control film properties for different applications.

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Abstract:The molecular weight of a polymer determines key optoelectronic device characteristics, such as internal morphology and charge transport. Therefore, it is important to ensure that polymer deposition techniques do not significantly alter the native polymer molecular weight. This work addresses polymers deposited by resonant infrared matrix-assisted pulsed laser evaporation (RIR-MAPLE). By using a novel emulsion-based target technique, the deposition of smooth, contiguous films with no evidence of chemical degradation have been enabled. However, structural degradation via a reduction in molecular weight remains an open question. The common polymer standard, PMMA, and the optoelectronic polymers, P3HT and MEH-PPV, have been characterized before and after emulsion-based RIR-MAPLE deposition via gel permeation chromatography to determine if RIR-MAPLE affects the deposited polymer molecular weight. Proton nuclear magnetic resonance spectroscopy and Fourier transform infrared spectroscopy measurements have also been conducted to verify the absence of chemical degradation. These measurements verify that there is no chemical degradation of the polymers, and that PMMA and P3HT show no structural degradation, but MEH-PPV exhibits a halving of the weight-averaged molecular weight after RIR-MAPLE deposition. Compared with competing laser deposition techniques, RIR-MAPLE is shown to have the least effect on the molecular weight of the resulting thin films. OPEN ACCESSPolymers 2012, 4 342