Magnetorheological elastomers (MREs) are a kind of emerged smart material, where its responsive moduli in terms of mechanical and rheological properties are largely influenced by the presence of an external magnetic field. However, the incompatibility on the surface properties of its raw materials (fillers and matrix) may deteriorate the required properties of MREs. Therefore, in this study, the innovation of MRE by embedding silica nanoparticles as an additive has been experimentally investigated to strengthen the interactions between filler and matrix, thus resulted in enhancement of mechanical and rheological properties of MRE. The ethylene propylene diene monomer (EPDM)-based MREs were fabricated by mixing the EPDM with carbonyl iron particles (CIPs) as the main filler and different contents of silica nanoparticles (0 wt%-11 wt%) as an additive. The microstructures, magnetic properties and tensile properties of isotropic EPDM-based MREs were observed by using field emission scanning electron microscopy, vibrating sample magnetometer and Instron Universal Testing Machine, respectively. Meanwhile, the rheological properties were examined under oscillatory loadings in the absence and presence of magnetic field using rotational rheometer. The experimental results showed that the silica nanoparticles play a significant role in improving the properties of EPDM-based MREs. The adhesiveness of silica into CIPs has amended the interfacial interactions between CIPs and matrix by occupying the gaps between distributed CIPs within the MRE. Consequently, the addition of 11 wt% silica has not only improved the tensile properties (tensile strength and elongation at break), but also enhanced the MR effect compared to EPDM-based MREs without silica. Thus, incorporation of silica nanoparticles as an additive in EPDM-based MRE has the potential to be further explored and compromised to bring new innovation in real engineering applications.

Temperature is one of the most influential factors affecting the performance of elastomer matrix in magnetorheological elastomer (MRE). Previous studies have utilized silica as a reinforcing filler in polymer composite and as a coating material in MRE to improve the thermal stability of the base material. However, the usage of silica as an additive in the thermal stability of MRE has not been explored. Thus, in this study, the effect of silica as an additive on the temperature-dependent mechanical and rheological properties of ethylene propylene diene monomer (EPDM)-based MREs was investigated by using 30 wt.% carbonyl iron particles (CIPs) as the main filler, with different contents of silica nanoparticles (0 to 11 wt.%). The microstructure analysis was examined by using field-emission scanning electron microscopy (FESEM), while the thermal characterizations were studied by using a thermogravimetric analyzer and differential scanning calorimetry. The tensile properties were conducted by using Instron Universal Testing Machine in the absence of magnetic field at various temperatures. Meanwhile, the rheological properties were analyzed under oscillatory loadings in the influence of magnetic field, using a rotational rheometer at 25 to 65 °C. The results revealed that the temperature has diminished the interfacial interactions between filler and matrix, thus affecting the properties of MRE, where the tensile properties and MR effect decrease with increasing temperature. However, the presence of silica capable improved the thermal stability of EPDM-based MRE by enhancing the interactions between filler and matrix, thus reducing the interfacial defects when under the influence of temperature. Consequently, the incorporation of silica nanoparticles as an additive in EPDM-based MRE requires more exploration, since it has the potential to sustain the properties of MRE devices in a variety of temperature conditions. Thus, the study on the temperature-dependent mechanical and rheological properties of MRE is necessary, particularly regarding its practical applications.