Scalable fabrication of monolayer graphene membrane on porous supports is key to realizing practical applications of atomically thin membranes, but it is technologically challenging. Here, we demonstrate a facile and versatile electrospinning approach to realize nanoporous graphene membranes on different polymeric supports with high porosity for efficient diffusion-and pressure-driven separations. The conductive graphene works as an excellent receptor for deposition of highly porous nanofibers during electrospinning, thereby enabling direct attachment of graphene to the support. A universal "binder" additive is shown to enhance adhesion between the graphene layer and polymeric supports, resulting in high graphene coverage on nanofibers made from different polymers. After defect sealing and oxygen plasma treatment, the resulting nanoporous membranes demonstrate recordhigh performances in dialysis and organic solvent nanofiltration, with a pure ethanol permeance of 156.8 liters m −2 hour −1 bar −1 and 94.5% rejection to Rose Bengal (1011 g mol −1 ) that surpasses the permeability-selectivity trade-off.
Proton exchange membranes (PEMs) with both high selectivity and high permeance are of great demand in hydrogen-based applications, especially in fuel cells. Although graphene membranes have shown high selectivity of protons over other ions and molecules, the relatively low permeance of protons through perfect pristine graphene restricts its practical applications. Inspired by the nitrogen-assisted proton transport in biological systems, we introduced N-doping to increase the proton permeance and proposed a type of N-doped graphene membranes (NGMs) for proton exchange, which have both high proton permeance and high selectivity. Compared to the state-of-the-art commercial PEMs, the NGMs show significant increases in both areal proton conductivity (2−3 orders of magnitude) and selectivity of proton to methanol (1−2 orders of magnitude). The work realized the controllable tuning of proton permeance of the graphene membrane with N-doping and developed a new type of graphene-based PEMs with high performance for practical applications.
Graphene holds great potential for fabricating ultrathin selective membranes possessing high permeability without compromising selectivity and has attracted intensive interest in developing high-performance separation membranes for desalination, natural gas purification, hemodialysis, distillation, and other gas–liquid separation. However, the scalable and cost-effective synthesis of nanoporous graphene membranes, especially designing a method to produce an appropriate porous polymer substrate, remains very challenging. Here, we report a facile route to fabricate decimeter-scale (∼15 × 10 cm2) nanoporous atomically thin membranes (NATMs) via the direct casting of the porous polymer substrate onto graphene, which was produced by chemical vapor deposition (CVD). After the vapor-induced phase-inversion process under proper experimental conditions (60 °C and 60% humidity), the flexible nanoporous polymer substrate was formed. The resultant skin-free polymer substrate, which had the proper pore size and a uniform spongelike structure, provided enough mechanical support without reducing the permeance of the NATMs. It was demonstrated that after creating nanopores by the O2 plasma treatment, the NATMs were salt-resistant and simultaneously showed 3–5 times higher gas (CO2) permeance than the state-of-the-art commercial polymeric membranes. Therefore, our work provides guidance for the technological developments of graphene-based membranes and bridges the gap between the laboratory-scale “proof-of-concept” and the practical applications of NATMs in the industry.
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