In this study, agave fiber/linear medium density polyethylene composites were manufactured by rotational molding. A laboratory scale biaxial machine was used, where the internal air temperature during the processing cycle was measured. Two sizes of agave fibers (50 and 100 mesh) were used separately and mixed together (50/50) at concentrations varying between 0 and 15 wt%. The initial mixtures were obtained by dry blending, rotomolded under different operation conditions (oven temperature, processing cycle time, and rotational speeds), and the final pieces were compared. For each process condition, a complete morphological analysis was performed to relate with mechanical properties in terms of tensile, impact, and flexural strength. The results show that there is an optimum fiber concentration around 10%, and blending fiber sizes gave better tensile properties than using each size alone.
The morphology of the dispersed phase in immiscible polymer blends plays an important role in the determination of the final physical properties. This paper considers factors that influence the final state of deformation of the dispersed phase, and in particular, the formation of fibers and lamellae. Blends of polyethylene and nylon-6 were extruded by ribbon extrusion at different draw ratios. Prior to single-screw extrusion the materials were blended in a co-rotating twinscrew extruder, and the size of the dispersed phase was studied as a function of the viscosity ratio. As the blends are extruded into ribbons and drawn through the calender rolls, the morphology of the dispersed phase undergoes drastic transformations. The fiber formation is enhanced by increasing the draw ratio. At high draw ratios, long thin fibers are observed. Some biaxial deformation is obtained for the noncompatibilized systems when the extruded materials enter the calender with the maximum closing pressure applied to the rolls. The same effect is observed for the compatibilized systems with lower values of the viscosity ratio. As a general rule, it has been observed that the final dispersed phase deformation is diminished in interfacially compatibilized systems.
Polylactic acid (PLA) biocomposites were produced by a combination of extrusion and injection molding with three cellulosic reinforcements (agave, coir, and pine) and contents (10, 20, and 30%). In particular, some samples were subjected to thermal annealing (105 8C for 1 h) to modify the crystallinity of the materials. In all cases, morphological (scanning electron microscopy) and thermal (differential scanning calorimetry, dynamical mechanical thermal analysis) characterizations were related to the mechanical properties (Charpy impact, tensile and flexural tests). The results showed that annealing increased the crystallinity for all the materials produced, but different mechanical behaviors were observed depending on fiber type and content. For example, annealing increased the impact strength and flexural modulus of PLA and PLA biocomposites (agave, coir, and pine), while decreasing their flexural strength. But the main conclusion is that fiber addition combined with thermal annealing can substantially increase the thermal stability of the studied materials.
In this study, HDPE structural foams are produced by injection molding under different mold temperatures to study the effect of this variable on average cell dimension, cell density, and skin thickness ratio. Samples are also produced by setting independently the temperature of the fixed and moving plate of the mold to detect the sensitivity of foam structure to a temperature gradient in processing. The resulting foams are also characterized in terms of mechanical properties including impact and flexural tests. It has been found that for homogeneous mold temperatures, symmetrical skin thicknesses are obtained, which increase with decreasing mold temperature. On the other hand, by keeping one mold face at a constant temperature and varying the second one, asymmetric skin thicknesses are obtained. The degree of asymmetry is found to increase as the temperature difference between both molds increased. Furthermore, decreasing mold temperature produces a small increase in average cell sizes and reduced cell density. In general, both impact strength and flexural moduli of the structural foams increase with increasing skin thickness. For the particular case of asymmetric foams, the flexural moduli are slightly higher when the load is applied on the thicker skin; while much higher impact strength is obtained when the falling weight strikes the samples on the face having the smaller skin thickness.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.