The ever-growing urgency to combat climate change has led the civil construction industry to develop and adopt sustainable construction materials and methods. The so-called recycled concrete aggregate (RCA) emerges as an alternative to decrease the carbon footprint of new concrete construction, the disposal of waste concrete, and the use of non-renewable natural resources such as cement and aggregates. RCA can be produced from crushing waste concrete; yet challenges remain when using RCA in concrete especially its fresh state behaviour due to its distinct multi-phase nature and microstructure (i.e., presence of residual mortar (RM)/residual cement paste (RCP)). In this context, this work presents a comprehensive study of the rheological behaviour of recycled concrete mixtures through the use of a planetary rheometer (IBB). The recycled mixtures were proportioned using the Equivalent Volume (EV) method, a mixture proportioning technique that accounts for the RM and RCP, respectively, and improves the recycled mixture's hardened state properties, incorporating distinct: 1) coarse RCA having various inner qualities (i.e., 25 MPa, 35 MPa and 45 MPa) and mineralogy (i.e., limestone and granite) and 2) fine RCA made from natural or manufactured sand while having different degrees of processing (i.e., crushed once vs continuously crushed). All recycled mixtures produced in this study present shear-thinning profiles, suggesting that these mixtures are suitable for applications under high torque regimes such as vibrated or pumped concrete. Additionally, they were produced with 100% recycled concrete aggregate (either fine or coarse RCA), classifying them as low embodied energy mixtures.
Recycled concrete aggregates (RCA) have been adopted as one of the most efficient methods to reduce the carbon footprint of the concrete industry. However, the performance of recycled concrete mixtures made of Alkali-silica reaction (ASR)-affected RCA is primarily unknown. In this work, two types of RCA were produced from ASR-affected concrete with distinct levels of deterioration (i.e., slight and severe). Three levels of secondary damage (i.e., expansion levels of 0.05%, 0.12%, and 0.20%) were selected and evaluated through the direct shear test. Results revealed that RCA concrete’s shear strength depends on the severity of the RCA’s past deterioration. Moreover, the performance of the concrete specimens subjected to direct shear are in accordance with the cracks features formed in the microstructure of the recycled concrete as a function of ASR-induced secondary expansion observed through the damage rating index (DRI).
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