The in-pipe robots are currently of significant interest, considering numerous recent publications on this subject. Such machines can use various locomotion principles: wheeled, tracked (caterpillar), walking (legged), screw-type, worm-type, snake-type, etc. In most cases, such robots are equipped with an active drive system transmitting the torque from a motor shaft to the corresponding locomotion mechanism (wheels, tracks, etc.). The present paper is devoted to the wheeled in-pipe robot that doesn’t need a complex transmission. In such a case, the idea of implementing the vibratory locomotion system driven by an internal unbalanced mass is proposed. The corresponding kinematic diagram of the wheeled vibration-driven in-pipe robot is developed, and the differential equations describing the robot motion are deduced. In order to carry out the virtual experimental investigations, the robot’s simulation model is designed in the SolidWorks software. The major scientific novelty of the present research consists in developing the theoretical foundation for designing and practical implementation of the in-pipe robots driven by the inertial vibration exciters and equipped with the unidirectionally rotating wheels and overrunning clutches. The results of numerical modeling and computer simulation of the robot motion substantiate the possibilities and expediency of implementing the proposed vibration-driven locomotion principles while creating novel designs of the in-pipe robots.
Mobile robotic systems are currently of significant interest due to the wide range of possible applications. Among a great variety of mobile robots, specific attention is paid to the wheeled ones. The main purpose of this research consists in substantiating the possibilities of improving the vibration-driven robot equipped with the unidirectionally rotating wheels. The methodology of the present study contains the development of the robot’s 3D-model in the SolidWorks software, constructing the simplified dynamic diagram of the robot’s oscillatory system, and developing its simulation model in the MapleSim software. The research results are obtained by numerical solving of the motion equations in the MapleSim software, by simulating the robot locomotion conditions in the SolidWorks software, and by conducting experiments. The results present the main kinematic characteristics of the robot motion under different operational conditions. The major scientific novelty of this paper consists in developing the improved design of the wheeled robot driven by the centrifugal (inertial) vibration exciter and substantiating its operational peculiarities. The obtained results can be effectively used while creating the production prototypes of mobile robotic systems, particularly those for cleaning the pipelines and monitoring (inspecting) their inner surfaces, welds, joints, couplings, etc.
Vibratory equipment is widely used for performing various finishing processes, machining and forcing of different parts and materials. Numerous researchers and technologists pay specific attention to the possibilities of implementing vibration-driven machinery for conducting the lapping and polishing operations on flat surfaces. The present paper is dedicated to studying the laps kinematic parameters of the vibratory finishing machine actuated by six electromagnets. The paper’s scientific novelty consists in the experimental verification of the previously modelled and simulated circular trajectories of the laps under different operational conditions. The methodology of research contains two basic stages: changing the excitation frequency at the constant traction force and changing the traction force at the constant excitation frequency. The improved 3D-design of the vibratory finishing machine was developed in the SolidWorks software. The experimental prototype was implemented in practice, and full-scale tests were carried out using the WitMotion sensors and software. Based on the obtained experimental data, the trajectories of the machine’s laps were constructed and analyzed in the MathCad software. The research results substantiate the possibilities of providing circular oscillations of the laps at different operational conditions. The results can be used by technologists and engineers while choosing the appropriate design and control parameters for similar vibratory equipment intended for lapping and polishing of flat surfaces.
The paper’s objective is to study the dynamic parameters and operating conditions of the vibratory conveyor, which is based on the double-mass oscillatory system and equipped with the pull-type (single-cycle) electromagnetic exciter. The scientific novelty consists in substantiating the conveying capacity of various standard sizes of bolts at different operating conditions defined by the input parameters, particularly supplied voltage. In order to describe the conveying tray vibrations, the simplified mathematical model of the conveyor’s double-mass oscillatory system is developed using the Euler-Lagrange equations and is numerically solved in the Mathematica software with the help of the Runge-Kutta methods. The experimental investigations are carried out at the Vibroengineering Laboratory of Lviv Polytechnic National University and are focused on testing the conveying speed of various bolts at different motion conditions: detachable (bouncing, hopping, jumping over the conveying surface) and non-detachable (sliding along the conveying surface). The obtained results show the basic kinematic parameters of the conveying tray motion at different voltages supplied to the actuating electromagnet and the dependencies of the conveying speeds of various bolts at different motion conditions mentioned above. The paper may be useful for designers and researchers while improving and implementing similar vibratory equipment in various industries.
The analysis of conditions of long operation of driving mechanisms of technological sites of firing and grinding at cement production is carried out in the work. Typical variants of mutual arrangement of crown pair elements in case of rectilinear axis of rotation of technological unit body and axial beating of gear ring, as well as variant of mutual arrangement of crown gear elements in case of curved axis of rotation of rotary unit body are considered. A technique for determining the total angle of skew of the teeth of the crown pair, taking into account the errors of manufacture and the relative position of the wheels of the open gear. On the basis of experimental data the dependences of the total skew angle of the teeth of the crown pair as a function of the rotation angle of the gear crown are constructed and the possible range of the total skew angle under different operating conditions of the considered large rotating units is determined. To assess the stress-strain state of the elements of the ring gear mounted on the furnace body, a solid model was created in the software environment Solid Works Simulation. As an example, the dependences of the change in the magnitude of the deformation of the teeth of the toothed crown in the plane of action of a uniformly distributed normal force are determined. Practical recommendations for improving the design of the crown gear pair are offered. Keywords: rotary kilns; mills; crown gear; toothed crown; the angle of skew of the teeth; finite element method
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