A systematic study was carried out to investigate the cataphoretic electrodeposition of polyetherimide from an aqueous medium onto an electrically conductive support (aluminum, steel mesh). The subsequent re-imidisation steps were also investigated. The yield and quality of deposited polyetherimide were found to be strongly dependent upon a number of formulation variables that are closely related to the emulsion composition and electrodeposition conditions. A polymer modi®ed to 70% with methylpiperazine and quaternised to 50% with lactic acid gave a stable emulsion at 6% w/w (seven days at 4±5°C). Maximum rate of deposition was obtained with an initial current density of 10 mA cm À2 in the voltage range of 40±68 V.
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