The relationship between microstructure and flow behaviour has attracted attention from many researchers for the past decades, whilst the influences of dislocation and recrystallization on flow stress have not been well understood, which led to failure in flow stress prediction at high temperature compressions. In this work, we tried to provide a novel explanation of the relationship between microstructure evolutions and flow behaviour, and the influence of dislocation and recrystallization on flow stress was investigated. A dislocation based flow stress model was proposed and applied for 300M steel at the strain rate of 0.01–10 s−1 and the temperature of 950–1150 °C. Results showed the established model could predict the flow stress both at constant strain rate conditions and at variable strain rate conditions. The present investigation is helpful to a better understanding of hardening and softening mechanisms in hot compression of 300M steel.
An increasing demand exists within the automotive industry to utilize aluminum alloy sheets because of their excellent strength-weight ratio and low emissions, which can improve fuel economy and reduce environmental pollution. High-speed automobile impactions are complicated and highly nonlinear deformation processes. Thus, in this paper, a Gurson-Tvergaard-Needleman (GTN) damage model is used to describe the damage behavior of high-speed electromagnetic impaction to predict the fracture behavior of 5052-O aluminum alloy under high-speed impaction. The parameters of the GTN damage model are obtained based on high-speed electromagnetic forming experiments via scanning electron microscopy. The high-speed electromagnetic impaction behavior process is analyzed according to the obtained GTN model parameters. The shape of the high-speed electromagnetic impaction in the numerical simulations agrees with the experimental results. The analysis of the plastic strain and void volume fraction distributions are analyzed during the process of high-speed impact, which indicates the validity of using the GTN damage model to describe or predict the fracture behavior of high-speed electromagnetic impaction.
The relationships between hot deformation parameters and flow behaviour have attracted many researchers' attention for the past few decades, whilst precise constitutive modelling of GH4169 remained a problem, which seriously affected the process and microstructure control of alloys. In this work, a modified Arrhenius type model was introduced to describe the flow stresses of various compression conditions. The model showed high precision in flow stress prediction. In order to facilitate workability evaluation for engineering applications, the hot processing maps were established at the strain of 0.4~0.6. The processing maps revealed an instability domain at 900~950 • C and 0.1~1 s −1 , a high dissipation efficiency domain at 1060~1100 • C and 0.001~0.01 s −1 , and a stable deformation domain for the rest of processing parameters. Microstructures of each domain were observed via optical microscope (OM) and electron backscattered diffraction (EBSD). The intriguing finding was that the microstructures morphology agreed well with the descriptions in "discontinuous mechanism", and incompletely recrystallized microstructures were found in the instability domain. Fully recrystallized microstructures were found in the stable deformation domain, and grain coarsen in the high dissipation efficiency domain. Optimal hot working conditions were suggested based on the microstructure analysis. This investigation contributed to a comprehensive understanding of the workability of GH4169.
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