The communication outposts of the emerging Internet of Things are embodied by ordinary items, which desirably include all-printed flexible sensors, actuators, displays and akin organic electronic interface devices in combination with silicon-based digital signal processing and communication technologies. However, hybrid integration of smart electronic labels is partly hampered due to a lack of technology that (de)multiplex signals between silicon chips and printed electronic devices. Here, we report all-printed 4-to-7 decoders and seven-bit shift registers, including over 100 organic electrochemical transistors each, thus minimizing the number of terminals required to drive monolithically integrated all-printed electrochromic displays. These relatively advanced circuits are enabled by a reduction of the transistor footprint, an effort which includes several further developments of materials and screen printing processes. Our findings demonstrate that digital circuits based on organic electrochemical transistors (OECTs) provide a unique bridge between all-printed organic electronics (OEs) and low-cost silicon chip technology for Internet of Things applications.
The potential of the screen printing method for large-scale production of organic electrochemical transistors (OECTs), combining high production yield with low cost, is here demonstrated. Fully screen-printed OECTs of 1 mm2 area, based on poly(3,4-ethylenedioxythiophene) doped with poly(styrensulfonate) (PEDOT:PSS), have been manufactured on flexible polyethylene terephthalate (PET) substrates. The goal of this project effort has been to explore and develop the printing processing to enable high yield and stable transistor parameters, targeting miniaturized digital OECT circuits for large-scale integration (LSI). Of the 760 OECTs manufactured in one batch on a PET sheet, only two devices were found malfunctioning, thus achieving an overall manufacturing yield of 99.7%. A drain current ON/OFF ratio at least equal to 400 was applied as the strict exclusion principle for the yield, motivated by proper operation in LSI circuits. This consistent performance of low-footprint OECTs allows for the integration of PEDOT:PSS-based OECTs into complex logic circuits operating at high stability and accuracy.
The fabrication of organic thin film transistors with highly reproducible characteristics presents a very challenging task. We have prepared and analyzed model pentacene thin film transistors under ultra-high vacuum conditions, employing surface analytical tools and methods. Intentionally contaminating the gold contacts and SiO2 channel area with carbon through repeated adsorption, dissociation, and desorption of pentacene proved to be very advantageous in the creation of devices with stable and reproducible parameters. We mainly focused on the device properties, such as mobility and threshold voltage, as a function of film morphology and preparation temperature. At 300 K, pentacene displays Stranski-Krastanov growth, whereas at 200 K fine-grained, layer-like film growth takes place, which predominantly influences the threshold voltage. Temperature dependent mobility measurements demonstrate good agreement with the established multiple trapping and release model, which in turn indicates a predominant concentration of shallow traps in the crystal grains and at the oxide-semiconductor interface. Mobility and threshold voltage measurements as a function of coverage reveal that up to four full monolayers contribute to the overall charge transport. A significant influence on the effective mobility also stems from the access resistance at the gold contact-semiconductor interface, which is again strongly influenced by the temperature dependent, characteristic film growth mode.
A flexible, electrochromic, active matrix addressed display (AMAD) is demonstrated. The monolithically integrated AMAD, which contains a 3 × 3 array of organic electrochromic smart pixels (OESPs), is manufactured on a plastic substrate solely using screen printing. Each OESP is based on the combination of one organic electrochromic display (OECD) and one organic electrochemical transistor (OECT), where both devices are screen printed into multilayered vertical architectures. The conduction state of the OECT enables control of the color state of its corresponding OECD, thereby circumventing cross‐talk effects in the resulting AMAD device. The manufacturing approach also involves electrical wires, which connect each OECD with its corresponding OECT and also serve as the addressing lines of the resulting AMAD device, that are formed by screen printing of an ink based on either silver or nanocopper.
The previously unknown crystal structure of epindolidione has been determined from a thin film by combining diffraction data with calculations.
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